17:
245:) are focused on uniform distribution of ferromagnetic particles throughout the working area and have a bipolar inductor. When developing an inductor for these devices, the salient-pole design of liquid steel induction rotators was chosen as an analogue. The choice of salient-pole inductor design was associated mainly with simplified manufacturing technology, ease of operation, repair and cooling.
94:
other, and a constrained collision between the particles and a body. The degree of grinding is 0.5 μm (with an initial size of 20 mm). At present, the electromagnetic devices with a vortex layer with ferromagnetic elements actually exist (D.D. Logvinenko himself designed and produced more than 2000 pieces), their principle is also implemented in some technological lines.
232:
the magnetic induction vector hodograph, which in real devices is an ellipse with eccentricity increasing when approaching the surface of the working chamber. It is advisable to characterize the magnetic properties of the vortex layer by volume-averaged values;a convenient parameter for energy control of the operation of the vortex layer is itspower density.
16:
93:
of processed components. Electromagnetic devices with a vortex layer with ferromagnetic elements accelerate the reactions 1.5-2 times; reduce the consumption of reagents and electricity by 20%. The grinding effect is achieved by the motion of ferromagnetic particles and their free collision with each
262:
Subsequently, the line of these and similar devices was mastered, modified and expanded by other manufacturers and developers. Currently, devices use both salient-pole inductors and inductors with distributed windings, similar to the stators of electric motors; different types of cooling, different
231:
The main parameters that characterize the rotating magnetic field created by a three-phase inductor in the working area of the apparatus in the absence of ferromagnetic particles include: the number of pairs of magnetic poles, the angular speed of their rotation; magnitude and speed of rotation of
248:
In the central part of the working area of these devices, the magnetic field in the absence of ferromagnetic particles is close to uniform: the hodograph of the magnetic induction vector in this area is close to a circle, coinciding with it in the center of the working area of these devices; the
266:
In scientific and technical developments related to issues of electromechanics of devices of the class under consideration, it is sometimes usedcomputer modellinginductor and behavior of ferromagnetic particles. An analytical model of the force effect of a circular rotating magnetic field on a
263:
types of power capacitors are used. If necessary, the device includes power converters of voltage and frequency of the supply network. Methods for monitoring and controlling the operation of the vortex layer and technological lines based on it are also being improved.
46:
Electromagnetic devices with a vortex layer were proposed in 1967 by D.D. Logvinenko and O.P. Shelyakov. The monograph "intensification of technological processes on devices with a vortex layer", written by these authors, showed the effective use of these devices in:
539:
G. A. Polshchikov, P. B. Zhukov. On the movement of a magnetic particle in an apparatus with a vortex layer, (in
Russian), “Chemical engineering (republican interdepartmental scientific and technical collection)”, No. 22, -, K.: “Tekhnika”, 1975, pp.
258:
The devices have dual-circuit oil-water cooling, power capacitors to compensate for the reactive power of the inductor and are powered from a 380V, 50 Hz network. Other design features of the devices are described in detail in the monograph.
556:
Polshchikov G.A., Logvinenko D.D., Zhukov P.B., Some issues of calculation and design of devices with a vortex layer,(in
Russian), NIIHIMMASH, “Equipment using various methods of process intensification”, issue 71, - M, 1975, p.128 -141, UDC
362:
249:
module of the magnetic induction vector is approximately 0.12 T (in various devices from 0.1 to 0.15 T); the angular speed of its rotation is 314 radians per second, which corresponds to a rotation speed of 3000 rpm.
416:
Oberemok V.M., Nikitenko M.I., 2012: Electromagnetic apparatus with ferromagnetic elements. Intensification of technological processes in industrial wastewater treatment. – Poltava: PUET, 318 p. (in
38:
particles 0.5–5 mm in diameter and 5–60 mm in length, ranging from tens to several thousand pieces (0.05–20 kg), depending on the dimensions of the operating chamber of the intensifier.
428:
524:
Logvinenko DD, Shelyakov OP, Polshchikov GA, Determination of the main parameters of vortex bed apparatus // Chemical and
Petroleum Engineering. 1974. Vol. 10. Iss. 1, pp. 15-17,
252:
In a working vortex layer, the modulus of the averaged magnetic induction vector reaches values of 0.2 T and lags behind the external field strength by a certain phase angle.
255:
The specific power of the vortex layer in various modes for these devices ranges from 0.1 to 1.5 kW per cubic decimeter of the working area.
566:
GlobeCore
Transformer Oil Purification Equipment, Bitumen Equipment (American English) (October 16, 2017). Access date: September 22, 2023
470:
620:"Force effect of a circular rotating magnetic field of a cylindrical electric inductor on a ferromagnetic particle in process reactors"
267:
magnetic particle in devices with an external electric inductor with a different number of magnetic poles is considered in the work.
378:"Construction of the electromagnetic mill with the grinding system, classification of crushed minerals and the control system"
662:
657:
578:
Ogonowski, S. On-Line
Optimization of Energy Consumption in Electromagnetic Mill Installation. Energies 2021, 14, 2380,
382:
17th IFAC Symposium on
Control, Optimization and Automation in Mining, Mineral and Metal Processing MMM 2016 Vienna
30:) consists of an operating chamber (pipeline) with a diameter of 60–330 mm, located inside an inductor with a
462:
420:
692:
73:
Following this research, these intensifiers found their application in many researches and developments.
451:
672:
324:
360:, "Apparatus for intermixing materials in a reaction vessel containing ferromagnetic particles"
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31:
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128:
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8:
132:
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Examples of industrial applications of these devices for intensifying processes are:
82:
619:
636:
631:
389:
122:
86:
489:
471:"Improving the Efficiency of Drilling Fluid Preparation with Vortex Layer Devices"
306:
394:
377:
192:
97:
89:
and dispersion, acoustic and electromagnetic treatment, high local pressure and
429:"Decontamination of oily wastewater using electromagnetic vortex layer devices"
180:
165:
109:
preparation of multicomponent suspensions with vulcanizing and gelling agents (
35:
376:
Wołosiewicz-Głąb, Marta; Ogonowski, Szymon; Foszcz, Dariusz (September 2016).
223:, etc. Also, it can be used for decontamination of agricultural animal waste.
651:
508:
403:
343:
220:
325:"Laboratory studies of an electromagnetic mill inductor with a power source"
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Intensification of technological processes on devices with a vortex layer
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114:
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490:"Badania mikronizacji węgla kamiennego w młynie elektromagnetycznym"
41:
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590:АВС (Russian). www.apparat-nn.ru.Access date: September 22, 2023.
216:
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156:
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148:
136:
110:
24:
Electromagnetic vortex intensifier with ferromagnetic particles
452:"Improving efficiency of electroplating wastewater treatment"
212:
118:
98:
Industrial application of electromagnetic vortex intensifiers
69:
changes in the physical and chemical properties of substances
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188:
144:
140:
299:
487:
77:
Physical processes in electromagnetic vortex intensifiers
488:
Micorek, T.; Rejdak, M.; Robak, J.; Różycki, G. (2016).
410:
187:
Electromagnetic vortex intensifier grinds and regrinds
307:"Process intensifier AVS-100. Electromagnetic Mill"
290:
618:Polshchikov, Henrikh; Zhukov, Pavlo (2023-12-14).
617:
60:grinding and dispersion of solids in liquid media
42:History of electromagnetic vortex intensification
649:
332:Econtexhmod. An International Quarterly Journal
81:Intensification of technological processes and
295:(in Russian). Kiev: Technika. pp. 144 p.
240:
34:. The operating chamber contains cylindrical
227:Issues of electromechanics and device design
121:sponge production; Obtaining suspensions of
291:Logvinenko, D.D.; Shelyakov, O.P. (1976).
117:, soot, kaolin, sodium silicofluoride) in
635:
393:
125:used as matting agent for chemical fibers
28:vortex layer device, electromagnetic mill
624:Technology Audit and Production Reserves
235:Devices AVS-100, АVS-150, etc. (Russian
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574:
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66:implementation of chemical reactions
57:dry grinding of solids (micro-resin)
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162:production of greases and emulsions
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159:compounds, and other contaminants
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63:activation of substance surface
637:10.15587/2706-5448.2023.293005
427:May, Frank (October 1, 2017).
32:rotating electromagnetic field
1:
497:Piece Przemysłowe & Kotły
450:May, Frank (April 28, 2018).
270:
106:preparation of food emulsions
85:is achieved due to intensive
469:May, Frank (23 April 2018).
395:10.1016/j.ifacol.2016.10.098
7:
663:Electrochemical engineering
51:mixing of liquids and gases
10:
709:
658:Electromagnetic components
241:
54:mixing of loose materials
456:www.watertechonline.com
155:, other heavy metals,
20:
475:Trenchless Technology
433:INDUSTRIAL WATERWORLD
131:from acids, alkalis,
19:
175:in water emulsions,
129:wastewater treatment
133:hexavalent chromium
693:Chemical reactions
323:Styła, S. (2017).
83:chemical reactions
21:
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673:Fluid technology
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683:Drilling fluid
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678:Ferromagnetism
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338:(2): 109–114.
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221:fluoroplastics
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166:drilling fluid
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36:ferromagnetic
33:
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25:
18:
688:Electrolysis
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557:621.929:537.
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195:-containing
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91:electrolysis
80:
72:
45:
27:
23:
22:
417:Ukrainian).
388:(20): 256.
168:preparation
135:compounds,
652:Categories
358:US 3869251
271:References
217:wood flour
115:zinc oxide
509:2082-9833
503:: 27–33.
404:2405-8963
344:2084-5715
239:acronym:
209:cellulose
237:Cyrillic
205:diamonds
177:silicone
173:kerosene
193:alumina
157:cyanide
153:cadmium
540:71-80.
507:
402:
364:
342:
201:quartz
181:rubber
149:copper
137:nickel
111:sulfur
87:mixing
493:(PDF)
328:(PDF)
213:chalk
119:latex
505:ISSN
439:(5).
400:ISSN
340:ISSN
197:slag
189:coal
145:zinc
141:iron
632:doi
390:doi
242:АВС
654::
626:.
622:.
571:^
545:^
532:^
517:^
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309:.
26:(
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