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Fluid catalytic cracking

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397:. Part of that slurry oil is recycled back into the main fractionator above the entry point of the hot reaction product vapors so as to cool and partially condense the reaction product vapors as they enter the main fractionator. The remainder of the slurry oil is pumped through a slurry settler. The bottom oil from the slurry settler contains most of the slurry oil catalyst particles and is recycled back into the catalyst riser by combining it with the FCC feedstock oil. The 616: 1720: 773:
kiln to the separate reactor section. A small semi-commercial demonstration TCC unit was built in Socony-Vacuum's Paulsboro refinery in 1941 and operated successfully, producing 500 barrels per day (79 m/d). Then a full-scale commercial TCC unit processing 10,000 barrels per day (1,600 m/d) began operation in 1943 at the
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Based on the success of the pilot plant, the first commercial fluid catalytic cracking plant (known as the Model I FCC) began processing 13,000 barrels per day (2,100 m/d) of petroleum oil in the Baton Rouge refinery on May 25, 1942, just four years after the CRA consortium was formed and in the
812:, but research on it was abandoned during the economic depression years of 1929 to 1939. In 1938, when the success of Houdry's process had become apparent, Standard Oil of New Jersey resumed the project, hopefully in competition with Houdry, as part of a consortium of that include five oil companies ( 380:
Although the schematic flow diagram above depicts the main fractionator as having only one sidecut stripper and one fuel oil product, many FCC main fractionators have two sidecut strippers and produce a light fuel oil and a heavy fuel oil. Likewise, many FCC main fractionators produce a light cracked
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Since the cracking reactions produce some carbonaceous material (referred to as catalyst coke) that deposits on the catalyst and very quickly reduces the catalyst activity, the catalyst is regenerated by burning off the deposited coke with air blown into the regenerator. The regenerator operates at a
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In the years immediately after World War II, the Houdriflow process and the air-lift TCC process were developed as improved variations on the moving-bed theme. Just like Houdry's fixed-bed reactors, the moving-bed designs were prime examples of good engineering by developing a method of continuously
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are allowed to escape and flow back into the upper part to the regenerator. The flow of regenerated catalyst to the feedstock injection point below the catalyst riser is regulated by a slide valve in the regenerated catalyst line. The hot flue gas exits the regenerator after passing through multiple
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There are two different configurations for an FCC unit: the "stacked" type where the reactor and the catalyst regenerator are contained in two separate vessels, with the reactor above the regenerator, with a skirt between these vessels allowing the regenerator off-gas piping to connect to the top of
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of 0.80 to 0.96 g/cm and having a particle size distribution ranging from 10 to 150 μm and an average particle size of 60 to 100 μm. The design and operation of an FCC unit is largely dependent upon the chemical and physical properties of the catalyst. The desirable properties of an
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where it is vaporised and cracked into smaller molecules of vapour by contact and mixing with the very hot powdered catalyst from the regenerator. All of the cracking reactions take place in the catalyst riser within a period of 2–4 seconds. The hydrocarbon vapours "fluidize" the powdered catalyst
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The next major step was to develop a continuous process rather than the semi-batch Houdry process. That step was implemented by advent of the moving-bed process known as the Thermofor Catalytic Cracking (TCC) process which used a bucket conveyor-elevator to move the catalyst from the regeneration
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refinery in Pennsylvania. The Houdry process at that time used reactors with a fixed bed of catalyst and was a semi-batch operation involving multiple reactors with some of the reactors in operation while other reactors were in various stages of regenerating the catalyst. Motor-driven valves were
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The reactor and regenerator are considered to be the heart of the fluid catalytic cracking unit. The schematic flow diagram of a typical modern FCC unit in Figure 1 below is based upon the "side-by-side" configuration. The preheated high-boiling petroleum feedstock (at about 315 to 430 °C)
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In the many decades since the Model I FCC unit began operation, the fixed bed Houdry units have all been shut down as have most of the moving bed units (such as the TCC units) while hundreds of FCC units have been built. During those decades, many improved FCC designs have evolved and cracking
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in developing the Houdry process. Three years later, in 1936, Socony-Vacuum converted an older thermal cracking unit in their Paulsboro refinery in New Jersey to a small demonstration unit using the Houdry process to catalytically crack 2,000 barrels per day (320 m/d) of petroleum oil.
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The amount of catalyst circulating between the regenerator and the reactor amounts to about 5 kg per kg of feedstock, which is equivalent to about 4.66 kg per litre of feedstock. Thus, an FCC unit processing 75,000 barrels per day (11,900 m/d) will circulate about
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There are several different proprietary designs that have been developed for modern FCC units. Each design is available under a license that must be purchased from the design developer by any petroleum refining company desiring to construct and operate an FCC of a given design.
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that ranges from about 200 to 600 or higher; heavy gas oil also is known as "heavy vacuum gas oil" (HVGO). In the fluid catalytic cracking process, the HGO feedstock is heated to a high temperature and to a moderate pressure, and then is placed in contact with a hot, powdered
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By 1938, when the Houdry process was publicly announced, Socony-Vacuum had eight additional units under construction. Licensing the process to other companies also began and by 1940 there were 14 Houdry units in operation processing 140,000 barrels per day (22,000 m/d).
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It is said that the Houdry and TCC units were a major factor in the winning of World War II by supplying the high-octane gasoline needed by the air forces of Great Britain and the United States for the more efficient higher compression ratio engines of the
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coal to gasoline. Supported by the French government, they built a small demonstration plant in 1929 that processed about 60 tons per day of lignite coal. The results indicated that the process was not economically viable and it was subsequently shut down.
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Figure 2 is a very simplified schematic diagram that exemplifies how the process breaks high boiling, straight-chain alkane (paraffin) hydrocarbons into smaller straight-chain alkanes as well as branched-chain alkanes, branched alkenes (olefins) and
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the regenerator vessel, and the "side-by-side" type where the reactor and catalyst regenerator are in two separate vessels. The stacked configuration occupies less physical space of the refinery area. These are the major FCC designers and licensors:
547:. Those olefinic gases are valuable for use as petrochemical feedstocks. The propylene, butylene and isobutylene are also valuable feedstocks for certain petroleum refining processes that convert them into high-octane gasoline blending components. 765:
used to switch the reactors between online operation and offline regeneration and a cycle timer managed the switching. Almost 50 percent of the cracked product was gasoline as compared with about 25 percent from the thermal cracking processes.
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midst of World War II. A little more than a month later, in July 1942, it was processing 17,000 barrels per day (2,700 m/d). In 1963, that first Model I FCC unit was shut down after 21 years of operation and subsequently dismantled.
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in the flue gas processing system (shown in the above diagram) is used to drive the regenerator's combustion air compressor during start-ups of the FCC unit until there is sufficient combustion flue gas to take over that task.
866:, researchers Donald Campbell, Homer Martin, Eger Murphree and Charles Tyson of the Standard Oil of New Jersey (now Exxon-Mobil Company) developed the first fluidized catalytic cracking unit. Their U.S. Patent No. 2,451,804, 392:
The bottom product oil from the main fractionator contains residual catalyst particles which were not completely removed by the cyclones in the top of the reactor. For that reason, the bottom product oil is referred to as a
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from the flue gas. Particulate filter systems, known as Fourth Stage Separators (FSS) are sometimes required to meet particulate emission limits. These can replace the ESP when particulate emissions are the only concern.
647:). The alumina matrix component of an FCC catalyst also contributes to catalytic activity sites. The binder and filler components provide the physical strength and integrity of the catalyst. The binder is usually 569:
In the cracking process carbon is also produced which gets deposited on the catalyst (catalyst coke). The carbon formation tendency or amount of carbon in a crude or FCC feed is measured with methods such as
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As of 2006, FCC units were in operation at 400 petroleum refineries worldwide, and about one-third of the crude oil refined in those refineries is processed in an FCC to produce high-octane gasoline and
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Each of the proprietary design licensors claims to have unique features and advantages. A complete discussion of the relative advantages of each of the processes is beyond the scope of this article.
722:, could convert oil derived from the lignite to gasoline. He then began to study the catalysis of petroleum oils and had some success in converting vaporized petroleum oil to gasoline. In 1930, the 483:(ESP) to remove residual particulate matter to comply with any applicable environmental regulations regarding particulate emissions. The ESP removes particulates in the size range of 2 to 20  862:(MIT) suggested to the CRA researchers that a low velocity gas flow through a powder might "lift" it enough to cause it to flow in a manner similar to a liquid. Focused on that idea of a 1575: 687:
catalyst known since 1877) to catalytically crack heavy petroleum oils. However, the prohibitive cost of the catalyst prevented the widespread use of McAfee's process at that time.
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The reaction product vapors (at 535 °C and a pressure of 1.72 bar) flow from the top of the reactor to the bottom section of the main column (commonly referred to as the
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Oil refineries use fluid catalytic cracking to correct the imbalance between the market demand for gasoline and the excess of heavy, high boiling range products resulting from the
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gasoline; and produces by-product gases, with more carbon-carbon double bonds (i.e. alkenes), that are of greater economic value than the gases produced by thermal cracking.
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and it produces a large amount of heat that is partially absorbed by the regenerated catalyst and provides the heat required for the vaporization of the feedstock and the
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Depending on the choice of FCC design, the combustion in the regenerator of the coke on the spent catalyst may or may not be complete combustion to carbon dioxide CO
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FCC units continuously withdraw and replace some of the catalyst in order to maintain a steady level of activity. Modern FCC catalysts are fine powders with a bulk
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temperature of about 715 °C and a pressure of about 2.41 bar, hence the regenerator operates at about 0.7 bar higher pressure than the reactor. The
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moving the catalyst between the reactor and regeneration sections. The first air-lift TCC unit began operation in October 1950 at the Beaumont, Texas refinery.
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The modern FCC units are all continuous processes which operate 24 hours a day for as long as 3 to 5 years between scheduled shutdowns for routine maintenance.
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generator provides the needed additional power. If the flue gas expansion provides more power than needed to drive the air compressor, then the electric motor
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can consume or produce electrical power. If the expansion of the flue gas does not provide enough power to drive the air compressor, the electric motor
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As depicted in Figure 2, some of the smaller alkanes are then broken and converted into even smaller alkenes and branched alkenes such as the gases
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consisting of long-chain hydrocarbon molecules is combined with recycle slurry oil from the bottom of the distillation column and injected into the
1325: 421:. The combustion air flow is controlled so as to provide the desired ratio of carbon monoxide (CO) to carbon dioxide for each specific FCC design. 1257:
Rahimi, Nazi; Karimzadeh, Ramin (2011). "Catalytic cracking of hydrocarbons over modified ZSM-5 zeolites to produce light olefins: A review".
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processed a total of 5,300,000 barrels (840,000 m) of feedstock per day, and FCC units worldwide processed about twice that amount.
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cracking reactions that take place in the catalyst riser. For that reason, FCC units are often referred to as being 'heat balanced'.
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to the FCC conversion process usually is heavy gas oil (HGO), which is that portion of the petroleum (crude oil) that has an initial
1478: 1067: 635:, matrix, binder, and filler. Zeolite is the active component and can comprise from about 15% to 50%, by weight, of the catalyst. 1544: 1636: 1502: 1369: 859: 550:
As also depicted in Figure 2, the cycloalkanes (naphthenes) formed by the initial breakup of the large molecules are further
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is withdrawn from the top of slurry settler for use elsewhere in the refinery, as a heavy fuel oil blending component, or as
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in this context refers to the product boiling ranges, with light products having a lower boiling range than heavy products.
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flows downward through a steam stripping section to remove any hydrocarbon vapors before the spent catalyst returns to the
1724: 1286: 870:, describes their milestone invention. Based on their work, M. W. Kellogg Company constructed a large pilot plant in the 882:
catalysts have been greatly improved, but the modern FCC units are essentially the same as that first Model I FCC unit.
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The expansion of flue gas through a turbo-expander provides sufficient power to drive the regenerator's combustion air
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in 1945, the processing capacity of the TCC units in operation was about 300,000 barrels per day (48,000 m/d).
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In 1937, Sun Oil began operation of a new Houdry unit processing 12,000 barrels per day (1,900 m/d) at their
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of the high-boiling-point hydrocarbon liquids into short-chain molecules, which then are collected as a vapor.
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generator converts the excess power into electric power and exports it to the refinery's electrical system.
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in the flue gas leaving the regenerator. This is required to prevent erosion damage to the blades in the
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Amos A. Avidan, Michael Edwards and Hartley Owen (Mobil Research and Development) (January 8, 1990).
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Gonzalez, M. R.; Pereyra, A. M.; Bosch, P.; Fetter, G.; Lara, V. H.; Basaldella, E. I. (2016-06-01).
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Figure 1: A schematic flow diagram of a Fluid Catalytic Cracking unit as used in petroleum refineries
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compounds, the cracked naphtha becomes a high-octane component of the refinery's blended gasolines.
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gases, and other petroleum products. The cracking of petroleum hydrocarbons was originally done by
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Jessica Elzea Kogel, Nikhil C. Trivedi, James M. Barber and Stanley T. Krukowsk (Editors) (2006).
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where feed splitting takes place) where they are distilled into the FCC end products of cracked
144:. In the US, fluid catalytic cracking is more common because the demand for gasoline is higher. 1607: 1439: 871: 180: 1318: 1051: 1755: 1750: 1671: 833: 727: 656: 566:, which boil in the gasoline boiling range and have much higher octane ratings than alkanes. 627:, which at high temperatures induce the rearrangements of C-C bonds that occur in FCC units. 1686: 1156: 891: 847: 794: 571: 85: 1145:"Structural and morphological evolutions of spent FCC catalyst pellets toward NaA zeolite" 8: 1651: 874:
refinery of the Standard Oil of New Jersey. The pilot plant began operation in May 1940.
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The first commercial use of catalytic cracking occurred in 1915 when Almer M. McAfee of
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The reactor is a vessel in which the cracked product vapors are: (a) separated from the
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The fluid catalytic cracking process breaks large hydrocarbons by their conversion to
377:). Some FCC gas recovery units may also separate out some of the ethane and ethylene. 1347: 1292: 1237: 1203: 1184: 1172: 1122: 1025: 993: 957: 925: 829: 821: 715: 323: 1266: 1164: 1112: 1102: 89: 62: 1499: 1366: 808:
This fluid catalytic cracking process had first been investigated in the 1920s by
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Figure 2: Diagrammatic example of the catalytic cracking of petroleum hydrocarbons
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In the design shown in Figure 1, the coke has only been partially combusted to CO
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sets of two-stage cyclones that remove entrained catalyst from the flue gas.
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The hot catalyst (at about 715 °C) leaving the regenerator flows into a
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and the mixture of hydrocarbon vapors and catalyst flows upward to enter the
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discussion of Lummus FCC and hydrotreating of catalytically cracked naphtha.
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U.S. Downstream Processing of Fresh Feed Input by Catalytic Cracking Units
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invited him to come to the United States and he moved his laboratory to
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at a temperature of about 535 °C and a pressure of about 1.72 
1696: 1549: 1117: 731: 640: 639:(aka Type Y) is the zeolite used in FCC units. The zeolites are strong 624: 290: 275: 271: 238: 174: 615: 1602: 1560: 1454: 841: 825: 636: 620: 540: 536: 358: 350: 199: 98: 94: 77: 50: 1539: 1631: 1291:(Seventh ed.). Society of Mining, Metallurgy and Exploration. 676: 532: 370: 362: 327: 137: 118: 54: 1500:
Eger Murphree and the Four Horsemen: FCC, Fluid Catalytic Cracking
260:. The flow of spent catalyst to the regenerator is regulated by a 837: 707: 632: 591: 563: 559: 555: 366: 354: 195: 190: 128:
FCC units are less common in Europe, the Middle East and Africa (
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The expanded flue gas is then routed through a steam-generating
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A typical fluid catalytic cracking unit in a petroleum refinery.
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Industrial Minerals & Rocks: Commodities, Markets and Uses
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Gas Cyclones and Swirl Tubes:Principles, Design and Operation
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A modern FCC catalyst has four major components: crystalline
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Editorial Staff (November 2002). "Refining Processes 2002".
655:). The predominant suppliers of FCC catalysts worldwide are 484: 664: 129: 1142: 1556:
CFD Simulation of a Full-Scale Commercial FCC Regenerator
1440:"Innovative Improvements Highlight FCC's Past and Future" 1074:(Energy Information Administration, U.S. Dept. of Energy) 868:
A Method of and Apparatus for Contacting Solids and Gases
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The main fractionator offgas is sent to what is called a
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to convert the high-boiling point, high-molecular weight
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Pioneer of Catalytic Cracking: Almer McAfee at Gulf Oil
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David S.J. Jones and Peter P. Pujado (Editors) (2006).
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temperature of 340 °C (644 °F) or higher, at
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naphtha and a heavy cracked naphtha. The terminology
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Handbook of Fluidization and Fluid Particle Systems
1540:Recovery of CO from a FCC using the COPure Process 951: 1737: 1552:(University of British Columbia, Quak Foo, Lee ) 1256: 987: 1197: 599:Good stability to high temperature and to steam 428:. The combustion flue gas (containing CO and CO 1341: 752:In 1933, Houdry and Socony-Vacuum joined with 706:to develop a catalytic process for converting 1576: 479:The flue gas is finally processed through an 132:) because those regions have high demand for 1084: 1082: 1080: 922:Petroleum Refining: Technology and Economics 500:Mechanism and products of catalytic cracking 1394: 832:), two engineering-construction companies ( 438:designed to remove 70 to 90 percent of the 1583: 1569: 1509:(North American Catalysis Society website) 1390: 1388: 1386: 1384: 1382: 1376:(North American Catalysis Society website) 446:that the flue gas is next routed through. 334:. After further processing for removal of 222: 1324:CS1 maint: multiple names: authors list ( 1232:Alex C. Hoffmann; Lewis E. Stein (2002). 1138: 1136: 1116: 1106: 1077: 954:The Chemistry and Technology of Petroleum 947: 945: 943: 941: 920:James H. Gary; Glenn E. Handwerk (2001). 1282: 1280: 1088: 614: 503: 304: 41:(FCC) is the conversion process used in 29: 1471:"Houdry Process for Catalytic Cracking" 1379: 1337: 1335: 1015: 1013: 1011: 1009: 516:, which undergo myriad rearrangements. 412: 69:, which yields greater volumes of high 14: 1738: 1590: 1525:Description and diagram of power train 1433: 1431: 1429: 1427: 1425: 1133: 983: 981: 979: 977: 975: 973: 938: 915: 913: 911: 909: 907: 248:by flowing through a set of two-stage 187:Stone & Webster Process Technology 1620: 1564: 1397:"The Wizard of Octane: Eugene Houdry" 1277: 860:Massachusetts Institute of Technology 619:Structure of aluminosilicate cage in 1719: 1332: 1006: 361:, and lower molecular weight gases ( 148:Flow diagram and process description 121:. During 2007, the FCC units in the 1422: 970: 904: 175:ExxonMobil Research and Engineering 24: 1523:Valero Refinery Tour (Houston, TX) 651:and the filler is usually a clay ( 25: 1767: 1516: 1089:Lei, Z.; Pavia, S. (2023-12-01). 992:(2nd ed.). Gulf Publishing. 990:Fluid Catalytic Cracking Handbook 840:) and a German chemical company ( 1718: 1545:North American Catalysis Society 1022:Handbook of Petroleum Processing 679:developed a batch process using 667:Catalysts (formerly Engelhard). 1493: 1360: 1250: 1225: 528:of the carbon-to-carbon bonds. 289:where any entrained combustion 252:within the reactor and (b) the 1214: 1191: 1058: 698:and a French pharmacist named 313: 140:, which can be satisfied with 97:, which breaks the long-chain 13: 1: 1621: 897: 1271:10.1016/j.apcata.2011.03.009 1259:Applied Catalysis A: General 1149:Journal of Materials Science 1108:10.1016/j.cement.2023.100081 1024:(First ed.). Springer. 718:, a clay mineral containing 608:Good resistance to attrition 585: 266:in the spent catalyst line. 104: 65:, now virtually replaced by 27:Petroleum conversion process 7: 1395:Tim Palucka (Winter 2005). 956:(4th ed.). CRC Press. 924:(4th ed.). CRC Press. 885: 345:where it is separated into 164:Side-by-side configuration: 10: 1772: 1401:Invention & Technology 1236:(1st ed.). Springer. 952:James. G. Speight (2006). 814:Standard Oil of New Jersey 810:Standard Oil of New Jersey 694:mechanical engineer named 670: 481:electrostatic precipitator 88:, and that has an average 1714: 1627: 1616: 1598: 1475:American Chemical Society 1169:10.1007/s10853-016-9809-7 988:Reza Sadeghbeigi (2000). 747:Socony-Vacuum Oil Company 702:set up a laboratory near 580:Ramsbottom carbon residue 111:distillation of crude oil 1637:Atmospheric distillation 1550:Fluid Catalytic Cracking 1221:Fluid Catalytic Cracking 743:Standard Oil of New York 576:Conradson carbon residue 287:catalyst withdrawal well 213:Kellogg Brown & Root 39:Fluid catalytic cracking 1342:Wen-Ching Yang (2003). 818:Standard Oil of Indiana 223:Reactor and regenerator 1608:List of oil refineries 1200:Hydrocarbon Processing 872:Baton Rouge, Louisiana 838:Universal Oil Products 714:Houdry had found that 628: 509: 310: 207:Stacked configuration: 181:Shell Global Solutions 35: 1672:Hydrodesulphurisation 1444:Oil & Gas Journal 834:M. W. Kellogg Limited 745:(Socony) to form the 677:Gulf Refining Company 657:Albemarle Corporation 618: 554:to aromatics such as 507: 308: 302:per day of catalyst. 189:— currently owned by 33: 1687:Solvent deasphalting 892:Cracking (chemistry) 848:Chemical engineering 779:Magnolia Oil Company 572:Micro carbon residue 413:Regenerator flue gas 399:clarified slurry oil 258:catalyst regenerator 86:atmospheric pressure 43:petroleum refineries 1652:Catalytic reforming 1642:Vacuum distillation 1481:on January 12, 2013 1407:(3). Archived from 1161:2016JMatS..51.5061G 696:Eugene Jules Houdry 643:(equivalent to 90% 611:Low coke production 1746:Chemical processes 1702:Amine gas treating 1647:Catalytic cracking 1592:Petroleum refining 1505:2008-04-18 at the 1372:2008-04-18 at the 1317:has generic name ( 1070:2008-09-28 at the 1050:has generic name ( 864:fluidized catalyst 856:Edwin R. Gilliland 781:, an affiliate of 739:Vacuum Oil Company 724:Vacuum Oil Company 681:aluminium chloride 661:W.R. Grace Company 629: 595:FCC catalyst are: 510: 311: 67:catalytic cracking 53:(crude oils) into 36: 18:Catalytic cracking 1733: 1732: 1710: 1709: 1155:(11): 5061–5072. 830:Royal Dutch Shell 822:Anglo-Iranian Oil 453:. The electrical 343:gas recovery unit 324:petroleum naphtha 320:main fractionator 170:Lummus Technology 16:(Redirected from 1763: 1722: 1721: 1618: 1617: 1585: 1578: 1571: 1562: 1561: 1510: 1497: 1491: 1490: 1488: 1486: 1477:. Archived from 1467: 1452: 1451: 1435: 1420: 1419: 1417: 1416: 1392: 1377: 1364: 1358: 1357: 1339: 1330: 1329: 1322: 1316: 1312: 1310: 1302: 1284: 1275: 1274: 1254: 1248: 1247: 1229: 1223: 1218: 1212: 1211: 1195: 1189: 1188: 1140: 1131: 1130: 1120: 1110: 1086: 1075: 1062: 1056: 1055: 1049: 1045: 1043: 1035: 1017: 1004: 1003: 985: 968: 967: 949: 936: 935: 917: 785:. By the end of 720:aluminosilicates 605:Large pore sizes 90:molecular weight 63:thermal cracking 21: 1771: 1770: 1766: 1765: 1764: 1762: 1761: 1760: 1736: 1735: 1734: 1729: 1706: 1623: 1612: 1594: 1589: 1535:The FCC Network 1529:CD Tech website 1519: 1514: 1513: 1507:Wayback Machine 1498: 1494: 1484: 1482: 1469: 1468: 1455: 1436: 1423: 1414: 1412: 1393: 1380: 1374:Wayback Machine 1365: 1361: 1354: 1340: 1333: 1323: 1314: 1313: 1304: 1303: 1299: 1285: 1278: 1255: 1251: 1244: 1230: 1226: 1219: 1215: 1196: 1192: 1141: 1134: 1087: 1078: 1072:Wayback Machine 1063: 1059: 1047: 1046: 1037: 1036: 1032: 1018: 1007: 1000: 986: 971: 964: 950: 939: 932: 918: 905: 900: 888: 852:Warren K. Lewis 775:Beaumont, Texas 754:Sun Oil Company 700:E. A. Prudhomme 673: 588: 502: 431: 427: 420: 415: 316: 274:of the coke is 225: 150: 107: 28: 23: 22: 15: 12: 11: 5: 1769: 1759: 1758: 1753: 1748: 1731: 1730: 1728: 1727: 1715: 1712: 1711: 1708: 1707: 1705: 1704: 1699: 1694: 1689: 1684: 1679: 1674: 1669: 1667:Polymerisation 1664: 1659: 1654: 1649: 1644: 1639: 1634: 1628: 1625: 1624: 1614: 1613: 1611: 1610: 1605: 1599: 1596: 1595: 1588: 1587: 1580: 1573: 1565: 1559: 1558: 1553: 1547: 1542: 1537: 1532: 1526: 1518: 1517:External links 1515: 1512: 1511: 1492: 1453: 1421: 1378: 1359: 1352: 1331: 1297: 1276: 1249: 1242: 1224: 1213: 1190: 1132: 1076: 1057: 1030: 1005: 998: 969: 962: 937: 930: 902: 901: 899: 896: 895: 894: 887: 884: 716:Fuller's earth 685:Friedel–Crafts 672: 669: 613: 612: 609: 606: 603: 600: 587: 584: 501: 498: 444:turbo-expander 429: 425: 418: 414: 411: 315: 312: 254:spent catalyst 246:spent catalyst 230:catalyst riser 224: 221: 217: 216: 204: 203: 193: 183: 178: 172: 149: 146: 106: 103: 26: 9: 6: 4: 3: 2: 1768: 1757: 1754: 1752: 1749: 1747: 1744: 1743: 1741: 1726: 1717: 1716: 1713: 1703: 1700: 1698: 1695: 1693: 1690: 1688: 1685: 1683: 1682:Hydrocracking 1680: 1678: 1675: 1673: 1670: 1668: 1665: 1663: 1662:Isomerisation 1660: 1658: 1655: 1653: 1650: 1648: 1645: 1643: 1640: 1638: 1635: 1633: 1630: 1629: 1626: 1619: 1615: 1609: 1606: 1604: 1601: 1600: 1597: 1593: 1586: 1581: 1579: 1574: 1572: 1567: 1566: 1563: 1557: 1554: 1551: 1548: 1546: 1543: 1541: 1538: 1536: 1533: 1530: 1527: 1524: 1521: 1520: 1508: 1504: 1501: 1496: 1480: 1476: 1472: 1466: 1464: 1462: 1460: 1458: 1449: 1445: 1441: 1434: 1432: 1430: 1428: 1426: 1411:on 2008-06-02 1410: 1406: 1402: 1398: 1391: 1389: 1387: 1385: 1383: 1375: 1371: 1368: 1363: 1355: 1353:0-8247-0259-X 1349: 1346:. CRC Press. 1345: 1338: 1336: 1327: 1320: 1315:|author= 1308: 1300: 1298:0-87335-233-5 1294: 1290: 1283: 1281: 1272: 1268: 1265:(1–2): 1–17. 1264: 1260: 1253: 1245: 1243:3-540-43326-0 1239: 1235: 1228: 1222: 1217: 1209: 1205: 1201: 1194: 1186: 1182: 1178: 1174: 1170: 1166: 1162: 1158: 1154: 1150: 1146: 1139: 1137: 1128: 1124: 1119: 1114: 1109: 1104: 1100: 1096: 1092: 1085: 1083: 1081: 1073: 1069: 1066: 1061: 1053: 1048:|author= 1041: 1033: 1031:1-4020-2819-9 1027: 1023: 1016: 1014: 1012: 1010: 1001: 999:0-88415-289-8 995: 991: 984: 982: 980: 978: 976: 974: 965: 963:0-8493-9067-2 959: 955: 948: 946: 944: 942: 933: 931:0-8247-0482-7 927: 923: 916: 914: 912: 910: 908: 903: 893: 890: 889: 883: 879: 875: 873: 869: 865: 861: 857: 853: 849: 845: 843: 839: 835: 831: 827: 823: 819: 815: 811: 806: 802: 800: 796: 790: 788: 784: 783:Socony-Vacuum 780: 776: 770: 766: 763: 758: 755: 750: 748: 744: 740: 737:In 1931, the 735: 733: 729: 725: 721: 717: 712: 709: 705: 701: 697: 693: 688: 686: 682: 678: 668: 666: 662: 658: 654: 650: 646: 645:sulfuric acid 642: 638: 634: 626: 622: 617: 610: 607: 604: 602:High activity 601: 598: 597: 596: 593: 583: 581: 577: 573: 567: 565: 561: 557: 553: 548: 546: 542: 538: 534: 529: 527: 523: 517: 515: 506: 497: 494: 493:steam turbine 489: 486: 482: 477: 475: 470: 468: 464: 460: 458: 452: 447: 445: 441: 437: 436: 422: 410: 408: 404: 400: 396: 390: 388: 384: 378: 376: 372: 368: 364: 360: 356: 352: 348: 344: 339: 337: 333: 329: 325: 321: 307: 303: 301: 295: 292: 288: 283: 281: 277: 273: 267: 265: 264: 259: 255: 251: 247: 242: 240: 236: 231: 220: 214: 211: 210: 209: 208: 201: 197: 194: 192: 188: 184: 182: 179: 176: 173: 171: 168: 167: 166: 165: 161: 157: 153: 145: 143: 142:hydrocracking 139: 135: 131: 126: 124: 123:United States 120: 114: 112: 102: 100: 96: 91: 87: 83: 82:boiling-point 79: 74: 72: 71:octane rating 68: 64: 60: 56: 52: 49:fractions of 48: 44: 40: 32: 19: 1756:Fluidization 1751:Oil refining 1495: 1483:. Retrieved 1479:the original 1447: 1443: 1413:. Retrieved 1409:the original 1404: 1400: 1362: 1343: 1288: 1262: 1258: 1252: 1233: 1227: 1216: 1199: 1193: 1152: 1148: 1098: 1094: 1060: 1021: 989: 953: 921: 880: 876: 867: 846: 807: 803: 791: 787:World War II 777:refinery of 771: 767: 759: 751: 741:merged with 736: 713: 689: 674: 630: 589: 568: 549: 545:isobutylenes 530: 525: 522:cycloalkanes 518: 514:carbocations 511: 490: 478: 471: 466: 462: 456: 448: 440:particulates 433: 423: 416: 407:carbon black 398: 394: 391: 386: 382: 379: 342: 340: 319: 317: 298:55,900  296: 286: 284: 268: 261: 257: 253: 245: 243: 234: 229: 226: 218: 206: 205: 163: 162: 158: 154: 151: 127: 115: 108: 75: 66: 38: 37: 1692:Visbreaking 1202:: 108–112. 1118:2262/103963 850:professors 842:I.G. Farben 762:Marcus Hook 690:In 1922, a 641:solid acids 625:solid acids 435:swirl tubes 409:feedstock. 314:Main column 280:endothermic 263:slide valve 47:hydrocarbon 1740:Categories 1677:Sweetening 1657:Alkylation 1415:2008-05-10 1101:: 100081. 898:References 732:New Jersey 649:silica sol 451:compressor 403:decant oil 395:slurry oil 291:flue gases 276:exothermic 272:combustion 1632:Desalting 1622:Processes 1603:Petroleum 1485:April 27, 1307:cite book 1208:0887-0284 1185:101591699 1177:1573-4803 1127:2666-5492 1040:cite book 826:Texas Oil 728:Paulsboro 637:Faujasite 621:faujasite 586:Catalysts 552:converted 541:butylenes 537:propylene 459:generator 359:propylene 351:butylenes 200:Honeywell 119:fuel oils 105:Economics 99:molecules 78:feedstock 51:petroleum 1503:Archived 1370:Archived 1068:Archived 886:See also 797:and the 795:Spitfire 533:ethylene 526:scission 371:ethylene 363:hydrogen 328:fuel oil 250:cyclones 185:Axens / 138:kerosene 95:catalyst 55:gasoline 1725:Commons 1157:Bibcode 858:of the 799:Mustang 708:lignite 671:History 633:zeolite 592:density 564:xylenes 560:toluene 556:benzene 367:methane 355:propane 347:butanes 235:reactor 202:Company 196:UOP LLC 191:Technip 1723:  1697:Coking 1350:  1295:  1240:  1206:  1183:  1175:  1125:  1095:CEMENT 1028:  996:  960:  928:  692:French 663:, and 653:kaolin 562:, and 543:, and 474:boiler 375:ethane 336:sulfur 332:offgas 330:, and 300:tonnes 177:(EMRE) 134:diesel 59:alkene 1181:S2CID 704:Paris 578:, or 455:motor 387:heavy 383:light 215:(KBR) 1487:2012 1450:(2). 1348:ISBN 1326:link 1319:help 1293:ISBN 1238:ISBN 1204:ISSN 1173:ISSN 1123:ISSN 1052:help 1026:ISBN 994:ISBN 958:ISBN 926:ISBN 854:and 836:and 828:and 665:BASF 491:The 385:and 373:and 357:and 349:and 198:- A 136:and 130:EMEA 76:The 1267:doi 1263:398 1165:doi 1113:hdl 1103:doi 683:(a 401:or 239:bar 1742:: 1473:. 1456:^ 1448:88 1446:. 1442:. 1424:^ 1405:20 1403:. 1399:. 1381:^ 1334:^ 1311:: 1309:}} 1305:{{ 1279:^ 1261:. 1179:. 1171:. 1163:. 1153:51 1151:. 1147:. 1135:^ 1121:. 1111:. 1099:14 1097:. 1093:. 1079:^ 1044:: 1042:}} 1038:{{ 1008:^ 972:^ 940:^ 906:^ 824:, 820:, 816:, 734:. 730:, 659:, 582:. 574:, 558:, 539:, 535:, 485:μm 369:, 365:, 353:, 326:, 241:. 113:. 57:, 1584:e 1577:t 1570:v 1489:. 1418:. 1356:. 1328:) 1321:) 1301:. 1273:. 1269:: 1246:. 1210:. 1187:. 1167:: 1159:: 1129:. 1115:: 1105:: 1054:) 1034:. 1002:. 966:. 934:. 467:– 463:– 457:– 430:2 426:2 419:2 20:)

Index

Catalytic cracking

petroleum refineries
hydrocarbon
petroleum
gasoline
alkene
thermal cracking
octane rating
feedstock
boiling-point
atmospheric pressure
molecular weight
catalyst
molecules
distillation of crude oil
fuel oils
United States
EMEA
diesel
kerosene
hydrocracking
Lummus Technology
ExxonMobil Research and Engineering
Shell Global Solutions
Stone & Webster Process Technology
Technip
UOP LLC
Honeywell
Kellogg Brown & Root

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