Knowledge

Fluidization

Source 📝

25: 398:
bed where a pre-clarified liquid passes downward through a column. Much work has been done at the University of Western Ontario in London Ontario, Canada on the use of a continuous fluidized ion exchange system, named "Liquid-solid circulating fluidized bed" (LSCFB), recently being called "Circulating fluidized ion exchange" (CFIX). This system has widespread applications extending the use of traditional ion exchange systems because it can handle feed streams with large amounts of suspended solids due to the use of fluidization.
82: 128:
reach a critical value at which the upward drag forces will exactly equal the downward gravitational forces, causing the particles to become suspended within the fluid. At this critical value, the bed is said to be fluidized and will exhibit fluidic behavior. By further increasing gas velocity, the bulk density of the bed will continue to decrease, and its fluidization becomes more intense until the particles no longer form a bed and are "conveyed" upwards by the gas flow.
166:, all being fairly uniform in size and shape, are suspended in the hot air rising from the bottom chamber. Because of the intense mixing of the particles, akin to that of a boiling liquid, this allows for a uniform temperature of the kernels throughout the chamber, minimizing the amount of burnt popcorn. After popping, the now larger popcorn particles encounter increased aerodynamic drag which pushes them out of the chamber and into a bowl. 382:
gas. The silane gas is thermally cracked in a fluidized bed of seed silicon particles, and the silicon deposits on the seed particles. The cracking reaction is endothermic, and heat is provided through the bed wall, typically made of graphite (to avoid metal contamination of the product silicon). The
127:
on each particle is also low, and thus the bed remains in a fixed state. Increasing the velocity, the aerodynamic drag forces will begin to counteract the gravitational forces, causing the bed to expand in volume as the particles move away from each other. Further increasing the velocity, it will
397:
particles for the purification and processing of many industrial liquid streams. Industries such as food & beverage, hydrometallurgical, water softening, catalysis, bio-based chemical etc. use ion exchange as a critical step in processing. Conventionally ion exchange has been used in a packed
143:; objects with a lower density than the bed density will float on its surface, bobbing up and down if pushed downwards, while objects with a higher density sink to the bottom of the bed. The fluidic behavior allows the particles to be transported like a fluid, channeled through 289:, making its use economical in many new applications. The polymerization reaction generates heat and the intense mixing associated with fluidization prevents hot spots where the polyethylene particles would melt. A similar process is used for the synthesis of 366:
vapor is condensed, leaving pure carbon dioxide which can be sequestered. The solid metal particles are circulated to another fluidized bed where they react with air (and again, specifically oxygen in the air), producing heat and
884:
Prince, Andrew; Bassi, Amarjeet S; Haas, Christine; Zhu, Jesse X; Dawe, Jennifer (2012). "Soy protein recovery in a solvent-free process using continuous liquid-solid circulating fluidized bed ion exchanger".
278:. These chemical reactions are highly exothermic and fluidization ensures a uniform temperature, minimizing unwanted side reactions, and efficient heat transfer to cooling tubes, ensuring high productivity. 123:
When a gas flow is introduced through the bottom of a bed of solid particles, it will move upwards through the bed via the empty spaces between the particles. At low gas velocities, aerodynamic
615:
Baddour, Carole E.; Briens, Cedric L.; Bordere, Serge; Anglerot, Didier; Gaillard, Patrice (2009). "The fluidized bed jet grinding of carbon nanotubes with a nozzle/target configuration".
849:
Yiğit Hunce, Selda; Soyer, Elif; Akgiray, Ömer (2016-07-27). "Characterization of Granular Materials with Internal Pores for Hydraulic Calculations Involving Fixed and Fluidized Beds".
519:
Business and Technology of the Global Polyethylene Industry: An In-depth Look at the History, Technology, Catalysts, and Modern Commercial Manufacture of Polyethylene and Its Products
696:
Shekari, Ali; Patience, Gregory S.; Bockrath, Richard E. (2010-03-31). "Effect of feed nozzle configuration on n-butane to maleic anhydride yield: From lab scale to commercial".
390:
Liquid-solid fluidization has a number of applications in engineering The best-known application of liquid-solid fluidization is the backwash of granular filters using water.
244:. The fluidized catalyst particles are shuttled between the fluidized bed reactor and a fluidized bed burner where the coke deposits are burned off, generating heat for the 375:
through the partial oxidation of n-butane, with the circulating particles acting as both catalyst and oxygen carrier; pure oxygen is also introduced directly into the bed.
464: 383:
bed particle size can be controlled using attrition jets. Silane is often premixed with hydrogen to reduce the explosion risk of leaked silane in the air (see
653:
Chew, Jia Wei; LaMarche, W. Casey Q.; Cocco, Ray A. (2022). "100 years of scaling up fluidized bed and circulating fluidized bed reactors".
763:
Fair, Gordon M.; Hatch, Loranus P.; Hudson, Herbert E. (1933). "FUNDAMENTAL FACTORS GOVERNING THE STREAMLINE FLOW OF WATER THROUGH SAND ".
371:
the metal particles to metal oxide particles that are recirculated to the fluidized bed combustor. A similar process is used to produce
354:
in the air) in a combustion reaction with a solid, liquid, or gaseous fuel in a fluidized bed, producing solid metal particles from the
217:
In the 1920s, the Winkler process was developed to gasify coal in a fluidized bed, using oxygen. It was not commercially successful.
378:
Nearly 50% of the silicon in solar cells is produced in fluidized beds. For example, metallurgical-grade silicon is first reacted to
928:
Mazumder; Zhu, Ray (April 2010). "Optimal design of liquid-solid circulating fluidized bed for continuous protein recovery".
747: 526: 502: 432: 415:
Peters, Alan W.; Flank, William H.; Davis, Burtron H. (2008-12-31). "The History of Petroleum Cracking in the 20th Century".
456: 732: 594: 339:(as it is air's main component at about 80% by volume), which prevents economical sequestration. Chemical looping uses a 68: 46: 39: 251:
By the 1950s, fluidized bed technology was being applied to mineral and metallurgical processes such as drying,
300:
use a fluidized bed. Arkema uses a fluidized bed to produce 400 tonnes/year of multiwall carbon nanotubes.
203:
Most of the fluidization applications use one or more of three important characteristics of fluidized beds:
806:
Hunce, Selda Yiğit; Soyer, Elif; Akgiray, Ömer (2018). "On the backwash expansion of graded filter media".
983: 304: 221: 194: 33: 494: 213:
There is excellent heat transfer between a fluidized bed and heat exchangers immersed in the bed.
50: 262:
In the 1960s, several fluidized bed processes dramatically reduced the cost of some important
978: 256: 198: 131:
When fluidized, a bed of solid particles will behave as a fluid, like a liquid or gas. Like
307:, which has not yet been commercialized. One solution to reducing the potential effect of 139:: the bed will conform to the volume of the chamber, its surface remaining perpendicular to 324: 296:
Currently, most of the processes that are being developed for the industrial production of
8: 910: 831: 788: 776: 678: 567: 542:
Baddour, Carole E; Briens, Cedric (2005-08-12). "Carbon Nanotube Synthesis: A Review".
914: 902: 866: 835: 823: 780: 743: 713: 682: 670: 632: 559: 522: 498: 438: 428: 101: 571: 937: 894: 858: 815: 772: 705: 662: 624: 551: 490: 420: 372: 297: 178: 485:
Marshall, Kenric A. (2003-04-18), "Chlorocarbons and Chlorohydrocarbons, Survey",
941: 819: 709: 666: 628: 586: 210:
The intense mixing within a fluidized bed means that its temperature is uniform.
81: 424: 320: 308: 275: 124: 972: 870: 862: 827: 784: 717: 674: 636: 563: 442: 316: 290: 271: 220:
The first large scale commercial implementation, in the early 1940s, was the
190: 159: 155: 148: 521:. Salem, MA Hoboken, New Jersey: Scrivener Publishing, John Wiley and Sons. 906: 555: 394: 282: 170: 97: 359: 252: 245: 233: 792: 16:
Conversion of a granular material from a solid-like to liquid-like state
328: 312: 144: 898: 225: 336: 263: 237: 229: 174: 958: 286: 163: 140: 281:
In the late 1970s, a fluidized bed process for the synthesis of
419:. Washington, DC: American Chemical Society. pp. 103–187. 384: 379: 351: 350:
carrier. These metal oxide particles replace air (specifically
347: 241: 136: 113: 368: 363: 355: 343: 340: 267: 132: 109: 105: 614: 207:
Fluidized solids can be easily transferred between reactors.
303:
A new potential application of fluidization technology is
457:"Sohio Acrylonitrile Process - American Chemical Society" 332: 117: 358:
of the metal oxides and a mixture of carbon dioxide and
848: 695: 362:, the major products of any combustion reaction. The 240:
particles and deactivates the catalyst in less than 1
544:
International Journal of Chemical Reactor Engineering
742:. Chemical Industries. CRC Press. pp. 705–764. 963: 771:(11). American Water Works Association: 1551–1565. 740:
Handbook of Fluidization and Fluid-Particle Systems
417:
Innovations in Industrial and Engineering Chemistry
393:Fluidization has many applications with the use of 154:A simplified every-day-life example of a gas-solid 883: 857:(31). American Chemical Society (ACS): 8636–8651. 587:"Graphistrength.com - Graphistrength® manufacture" 805: 652: 970: 927: 414: 285:dramatically reduced the cost of this important 851:Industrial & Engineering Chemistry Research 762: 487:Kirk-Othmer Encyclopedia of Chemical Technology 112:-like state. This process occurs when a fluid ( 169:The process is also key in the formation of a 120:) is passed up through the granular material. 541: 495:10.1002/0471238961.1921182218050504.a01.pub2 85:Schematic drawing of a fluidized bed reactor 147:, not requiring mechanical transport (e.g. 765:Journal (American Water Works Association) 189:Further information on applications: 69:Learn how and when to remove this message 484: 80: 32:This article includes a list of general 730: 971: 648: 646: 516: 274:and the oxychlorination process for 18: 643: 13: 777:10.1002/j.1551-8833.1933.tb18342.x 584: 38:it lacks sufficient corresponding 14: 995: 952: 224:process, which converted heavier 959:UBC Fluidization Research Centre 23: 921: 877: 842: 799: 756: 724: 597:from the original on 2017-04-23 467:from the original on 2017-09-06 184: 173:and fluid escape structures in 689: 608: 578: 535: 510: 478: 449: 408: 335:produces a gas that is mostly 222:fluid catalytic cracking (FCC) 1: 550:(1). Walter de Gruyter GmbH. 401: 942:10.1016/j.powtec.2009.07.009 820:10.1016/j.powtec.2018.04.032 733:"Liquid-solids fluidization" 710:10.1016/j.apcata.2009.11.033 698:Applied Catalysis A: General 667:10.1016/j.powtec.2022.117813 629:10.1016/j.powtec.2008.08.016 325:carbon dioxide sequestration 7: 704:(1–2). Elsevier BV: 83–90. 623:(3). Elsevier BV: 372–384. 305:chemical looping combustion 104:is converted from a static 10: 1000: 517:Nowlin, Thomas E. (2014). 425:10.1021/bk-2009-1000.ch005 188: 96:) is a process similar to 461:American Chemical Society 108:-like state to a dynamic 863:10.1021/acs.iecr.6b00953 814:. Elsevier BV: 262–268. 731:Epstein, Norman (2003). 195:Fluidized bed combustion 738:. In Yang, W.C. (ed.). 661:. Elsevier BV: 117813. 53:more precise citations. 887:Biotechnology Progress 591:www.graphistrength.com 556:10.2202/1542-6580.1279 86: 199:Fluidized bed reactor 84: 266:. Examples are the 248:cracking reaction. 158:would be a hot-air 984:Chemical processes 236:" deposits on the 87: 930:Powder Technology 808:Powder Technology 749:978-0-203-91274-4 655:Powder Technology 617:Powder Technology 528:978-1-118-94603-9 504:978-0-471-48494-3 434:978-0-8412-6963-7 179:sedimentary rocks 102:granular material 79: 78: 71: 991: 946: 945: 925: 919: 918: 899:10.1002/btpr.725 881: 875: 874: 846: 840: 839: 803: 797: 796: 760: 754: 753: 737: 728: 722: 721: 693: 687: 686: 650: 641: 640: 612: 606: 605: 603: 602: 582: 576: 575: 539: 533: 532: 514: 508: 507: 482: 476: 475: 473: 472: 453: 447: 446: 412: 373:maleic anhydride 298:carbon nanotubes 232:. Carbon-rich " 74: 67: 63: 60: 54: 49:this article by 40:inline citations 27: 26: 19: 999: 998: 994: 993: 992: 990: 989: 988: 969: 968: 955: 950: 949: 926: 922: 882: 878: 847: 843: 804: 800: 761: 757: 750: 735: 729: 725: 694: 690: 651: 644: 613: 609: 600: 598: 583: 579: 540: 536: 529: 515: 511: 505: 483: 479: 470: 468: 455: 454: 450: 435: 413: 409: 404: 313:fuel combustion 201: 187: 164:popcorn kernels 75: 64: 58: 55: 45:Please help to 44: 28: 24: 17: 12: 11: 5: 997: 987: 986: 981: 967: 966: 961: 954: 953:External links 951: 948: 947: 920: 893:(1): 157–162. 876: 841: 798: 755: 748: 723: 688: 642: 607: 577: 534: 527: 509: 503: 477: 448: 433: 406: 405: 403: 400: 321:global warming 317:power stations 309:carbon dioxide 276:vinyl chloride 255:, and sulfide 215: 214: 211: 208: 186: 183: 160:popcorn popper 77: 76: 31: 29: 22: 15: 9: 6: 4: 3: 2: 996: 985: 982: 980: 977: 976: 974: 965: 962: 960: 957: 956: 943: 939: 935: 931: 924: 916: 912: 908: 904: 900: 896: 892: 888: 880: 872: 868: 864: 860: 856: 852: 845: 837: 833: 829: 825: 821: 817: 813: 809: 802: 794: 790: 786: 782: 778: 774: 770: 766: 759: 751: 745: 741: 734: 727: 719: 715: 711: 707: 703: 699: 692: 684: 680: 676: 672: 668: 664: 660: 656: 649: 647: 638: 634: 630: 626: 622: 618: 611: 596: 592: 588: 581: 573: 569: 565: 561: 557: 553: 549: 545: 538: 530: 524: 520: 513: 506: 500: 496: 492: 488: 481: 466: 462: 458: 452: 444: 440: 436: 430: 426: 422: 418: 411: 407: 399: 396: 391: 388: 386: 381: 376: 374: 370: 365: 361: 357: 353: 349: 345: 342: 338: 334: 330: 326: 322: 318: 314: 311:generated by 310: 306: 301: 299: 294: 292: 291:polypropylene 288: 284: 279: 277: 273: 272:acrylonitrile 269: 265: 260: 258: 254: 249: 247: 243: 239: 235: 231: 227: 223: 218: 212: 209: 206: 205: 204: 200: 196: 192: 191:Fluidized bed 182: 180: 176: 172: 167: 165: 161: 157: 156:fluidized bed 152: 150: 149:conveyor belt 146: 142: 138: 134: 129: 126: 121: 119: 115: 111: 107: 103: 99: 95: 91: 83: 73: 70: 62: 52: 48: 42: 41: 35: 30: 21: 20: 979:Fluidization 936:(1): 32–47. 933: 929: 923: 890: 886: 879: 854: 850: 844: 811: 807: 801: 768: 764: 758: 739: 726: 701: 697: 691: 658: 654: 620: 616: 610: 599:. Retrieved 590: 580: 547: 543: 537: 518: 512: 486: 480: 469:. Retrieved 460: 451: 416: 410: 395:ion exchange 392: 389: 377: 302: 295: 283:polyethylene 280: 270:process for 261: 250: 219: 216: 202: 185:Applications 171:sand volcano 168: 153: 130: 122: 98:liquefaction 94:fluidisation 93: 90:Fluidization 89: 88: 65: 56: 37: 360:water vapor 346:as a solid 327:. Regular 246:endothermic 51:introducing 973:Categories 601:2018-01-13 471:2018-01-13 402:References 329:combustion 228:cuts into 100:whereby a 59:March 2014 34:references 915:205534874 871:0888-5885 836:104007408 828:0032-5910 785:1551-8833 718:0926-860X 683:251426476 675:0032-5910 637:0032-5910 564:1542-6580 489:, Wiley, 443:0097-6156 369:oxidizing 356:reduction 315:(e.g. in 253:calcining 226:petroleum 175:sediments 907:22002948 793:41225921 595:Archived 585:Arkema. 572:95508695 465:Archived 337:nitrogen 264:monomers 257:roasting 238:catalyst 230:gasoline 287:polymer 162:. The 141:gravity 47:improve 913:  905:  869:  834:  826:  791:  783:  746:  716:  681:  673:  635:  570:  562:  525:  501:  441:  431:  385:silane 380:silane 352:oxygen 348:oxygen 242:second 197:, and 137:bucket 114:liquid 36:, but 964:ICFAR 911:S2CID 832:S2CID 789:JSTOR 736:(PDF) 679:S2CID 568:S2CID 364:water 344:oxide 341:metal 331:with 319:) on 268:Sohio 145:pipes 135:in a 133:water 110:fluid 106:solid 903:PMID 867:ISSN 824:ISSN 781:ISSN 744:ISBN 714:ISSN 671:ISSN 633:ISSN 560:ISSN 523:ISBN 499:ISBN 439:ISSN 429:ISBN 234:coke 177:and 125:drag 92:(or 938:doi 934:199 895:doi 859:doi 816:doi 812:333 773:doi 706:doi 702:376 663:doi 659:409 625:doi 621:190 552:doi 491:doi 421:doi 387:). 333:air 323:is 151:). 118:gas 116:or 975:: 932:. 909:. 901:. 891:28 889:. 865:. 855:55 853:. 830:. 822:. 810:. 787:. 779:. 769:25 767:. 712:. 700:. 677:. 669:. 657:. 645:^ 631:. 619:. 593:. 589:. 566:. 558:. 546:. 497:, 463:. 459:. 437:. 427:. 293:. 259:. 193:, 181:. 944:. 940:: 917:. 897:: 873:. 861:: 838:. 818:: 795:. 775:: 752:. 720:. 708:: 685:. 665:: 639:. 627:: 604:. 574:. 554:: 548:3 531:. 493:: 474:. 445:. 423:: 72:) 66:( 61:) 57:( 43:.

Index

references
inline citations
improve
introducing
Learn how and when to remove this message

liquefaction
granular material
solid
fluid
liquid
gas
drag
water
bucket
gravity
pipes
conveyor belt
fluidized bed
popcorn popper
popcorn kernels
sand volcano
sediments
sedimentary rocks
Fluidized bed
Fluidized bed combustion
Fluidized bed reactor
fluid catalytic cracking (FCC)
petroleum
gasoline

Text is available under the Creative Commons Attribution-ShareAlike License. Additional terms may apply.