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Fused filament fabrication

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1170: 1162: 335: 26: 236: 708:, many related projects have used their design for inspiration, creating an ecosystem of related or derivative 3D printers, most of which are also open source designs. The availability of these open source designs means that variants of 3D printers are easy to invent. The quality and complexity of printer designs, however, as well as the quality of kit or finished products, varies greatly from project to project. This rapid development of open source 3D printers is gaining interest in many spheres as it enables hyper-customization and the use of 1290: 608: 546: 438: 561:), where it melts and is then extruded. Flow geometry of the extruder, heating method and the melt flow behavior of a non-Newtonian fluid are of main consideration in the part. The rollers are the only drive mechanism in the material delivery system, therefore filament is under tensile stress upstream to the roller and under compression at the downstream side acting as a plunger. Therefore, compressive stress is the driving force behind the extrusion process. 404: 244: 600: 87: 638: 619: 363: 152: 729:
by products like RepRap. E3D and BondTech are the most known extruder manufacturers currently on the market. Consistent improvements are seen in the form of increased heating temperature of liquefiers, better control and precision of prints, and improved support for a wide variety of materials. Besides the improved hardware, the ability to calibrate the extruder according to the hardware setup has come a long way.
1183: 189: 315:—all of which are viscous suspension of solid powder particles in a liquid medium, which is dried after deposition. In this case, the material is generally pushed towards the nozzle by the action of a piston, and the nozzle is not heated. Paste-like materials such as ceramics and chocolate can be extruded using the fused filament process and a specialized paste extruder. 371: 591:
also used in prototyping scaffolds for medical tissue engineering applications. Moreover, EAM with multi extrusion have become very popular to fabricate biomimetic composites. FFF is also applied in manufacturing within other sectors, including aerospace, automotive, construction, electronics, energy, pharmaceuticals, sports, textiles, and toys.
227:(AM), involves manufacturing a part by depositing material layer by layer. There is a wide array of different AM technologies that can do this, including material extrusion, binder jetting, material jetting and directed energy deposition. These processes have varied types of extruders and extrude different materials to achieve the final product. 64:
the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the
407: 410: 409: 405: 325:, i.e. small granules of thermoplastic material or mixtures of thermoplastic binder with powder fillers. The material is pushed towards the nozzle by the action of a piston or a rotating screw, which are contained by an extrusion barrel. In this case the whole extrusion barrel is heated, along with the nozzle. 411: 63:
material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time;
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Customer-driven product customization and demand for cost and time savings have increased interest in agility of manufacturing process. This has led to improvements in rapid prototyping technologies. The development of extruders is going rapidly because of the open source 3-D printer movement caused
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FFF and the other technologies of additive manufacturing by material extrusion (EAM) techniques are commonly used for prototyping and rapid manufacturing. Rapid prototyping facilitates iterative testing, and for very short runs, rapid manufacturing can be a relatively inexpensive alternative. EAM is
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The force required to extrude the melt must be sufficient to overcome the pressure drop across the system, which strictly depends on the viscous properties of the melted material and the flow geometry of the liquefier and nozzle. The melted material is subjected to shear deformation during the flow.
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mechanism. These have a large open print volume with a three-armed delta robot mounted at the top. This design of robot is noted for its low inertia and ability for fast movement over a large volume. Stability and freedom from vibration when moving a heavy print head on the end of spindly arms is a
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The majority of fused filament printers follow the same basic design. A flat bed is used as the starting point for the print workpiece. A gantry above this carries the moving print head. The gantry design is optimized for movement mostly in the horizontal X & Y directions, with a slow climb in
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Filaments used for printing with FDM printers are also substantially more cost-effective than their SLA resin counterparts. If we use 3DBenchy as a benchmark for comparing both technologies, it would cost roughly $ 0.20 to print such a model with an FDM machine, whereas the same object would cost
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As the nozzle is moved over the table in a prescribed geometry, it deposits a thin bead of extruded plastic, called a ‘‘road’’ which solidifies quickly upon contact with the substrate and/or roads deposited earlier. Solid layers are generated by following a rasterizing motion where the roads are
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The ways extruders are mounted on the rest of the machine have evolved over time into informal mounting standards. Such factor standards allow new extruder designs to be tested on existing printer frames, and new printer frame designs to use existing extruders. These informal standards include:
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project has developed printers for general use with anything that can be extruded through a nozzle, from chocolate to silicone sealant and chemical reactants. Printers following the project's designs have been available from suppliers in kits or in pre-assembled form since 2012 at prices in the
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A handful of machines use polar coordinates instead, usually machines optimized to print objects with circular symmetry. These have a radial gantry movement and a rotating bed. Although there are some potential mechanical advantages to this design for printing hollow cylinders, their different
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poly lactic acid (PLA), polycarbonate (PC), nylon alloys, polypropylene (PP), polyethylene terephthalate glycol (PETG), polyethylene terephthalate (PET), and co-polyesters; and flexible materials including: flexible PLA, thermoplastic elastomer and thermoplastic polyurethane filaments
408: 297:- In these types of 3d printing machines, the feedstock is in form of a rod instead of a filament. Since the rod is thicker than the filament, it can be pushed towards the hot end by means of a piston or rollers, applying a greater force and/or velocity compared to conventional FFF. 946:
General purpose. These materials have varying physical properties, such as heat resistance, UV resistance, storage requirements, ease of printing, cost, and chemical tolerance. They are available in a variety of formulations to fine tune them to the specific applications (such as
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As of September 2018 RepRap style printers are readily available in kit form through online retailers. These kits come complete with all parts needed to make a functioning printer, often including electronic files for test printing as well as a small quantity of PLA filament.
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to form a thin, tacky bead of plastic that will adhere to the material it is laid on. The nozzle will usually have a diameter of between 0.3 mm and 1.0 mm. Different types of nozzles and heating methods are used depending upon the material to be printed.
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Bose, Animesh; Schuh, Christopher A.; Tobia, Jay C.; Tuncer, Nihan; Mykulowycz, Nicholas M.; Preston, Aaron; Barbati, Alexander C.; Kernan, Brian; Gibson, Michael A. (2018-06-01). "Traditional and additive manufacturing of a new Tungsten heavy alloy alternative".
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The temperature is regulated by heat input from electrical coil heaters. The system continuously adjusts the power supplied to the coils according to the temperature difference between the desired value and the value detected by the thermocouple, forming a
376: 373: 276:. The cold end pushes feedstock into the hot end. The hot end consists of a heating chamber and a nozzle. The heating chamber hosts the liquefier, which melts the feedstock to transform it into a liquid. It allows the molten material to exit from the small 372: 1823:
Conner, Brett P.; Manogharan, Guha P.; Martof, Ashley N.; Rodomsky, Lauren M.; Rodomsky, Caitlyn M.; Jordan, Dakesha C.; Limperos, James W. (2014). "Making sense of 3-D printing: Creating a map of additive manufacturing products and services".
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Although as a printing technology FFF is very flexible, and it is capable of dealing with small overhangs by the support from lower layers, FFF generally has some restrictions on the slope of the overhang, and cannot produce unsupported
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drives. It is common, owing to the differences in movement speed, to use toothed belts for the X, Y drives and a leadscrew for Z. Some machines also have X axis movement on the gantry, but move the bed (and print job) for Y. As, unlike
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For successful bonding of the roads in the process, thermal control of the deposited material is necessary. The system can be kept inside a chamber, maintained at a temperature below the melting point of the material being deposited.
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The many different variants of EAM, i.e. of material Extrusion based Additive Manufacturing allow dealing with many additional material types, summarised in the table below. Several material classes can be extruded and 3d printed:
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Different types of nozzles have different ways of replacing them. The most common used nozzles are the V6 nozzles made popular by E3D and MK8 nozzles. Changing the nozzle must be done while hot, to avoid plastic leaks.
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As the print head moves the distance of its filament from storage coil to head also changes, the tension created on the filament is another technical challenge to overcome to avoid affecting the print quality.
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are another example of an open-source application of fused deposition modeling technology. The flagship model in the LulzBot line, the TAZ printer takes inspiration for its design from the RepRap Mendel90 and
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The 3D printer head or 3D printer extruder is a part in material extrusion additive manufacturing responsible for raw material melting or softening and forming it into a continuous profile. A wide variety of
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Ning, Fuda; Cong, Weilong; Qiu, Jingjing; Wei, Junhua; Wang, Shiren (2015-10-01). "Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling".
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Volpato, N.; Kretschek, D.; Foggiatto, J. A.; Gomez da Silva Cruz, C. M. (2015-12-01). "Experimental analysis of an extrusion system for additive manufacturing based on polymer pellets".
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to convert from Cartesian to polar coordinates, gaining any advantage from this design also requires the print slicing algorithms to be aware of the rotational symmetry from the outset.
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The 3D printer liquefier is the component predominantly used in this type of printing. Extruders for these printers have a cold end and a hot end. The cold end pulls material from the
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project, make extensive use of 3D printed components in their own construction. These are typically printed connector blocks with a variety of angled holes, joined by cheap steel
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to print items, where a feedstock material is pushed through an extruder. In most fused filament fabrication 3D printing machines, the feedstock material comes in the form of a
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can significantly increase the layer adhesion and leads to improved mechanical properties of the 3D printed objects. An inert gas is routinely used to prevent oxidation during
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Rane, Kedarnath; Di Landro, Luca; Strano, Matteo (2019-01-06). "Processability of SS316L powder - binder mixtures for vertical extrusion and deposition on table tests".
1223:. This makes a construction that is cheap and easy to assemble, easily allows non-perpendicular framing joints, but does require access to a 3D printer. The notion of ' 175:) 3D printer applications. This has led to a two-orders-of-magnitude price drop since this technology's creation. Stratasys still owns the trademark on the term "FDM". 2940:
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1272: 1267: 2619: 685:, and which is capable of replicating itself by printing many of its own (plastic) parts to create more machines. RepRaps have already been shown to be able to print 514:
material may affect the strength of the printed object. Recently a German company demonstrated for the first time the technical possibility of processing granular
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Several projects and companies are making efforts to develop affordable 3D printers for home desktop use. Much of this work has been driven by and targeted at
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geometry and the resulting non-mainstream approach to print planning still keeps them from being popular as yet. Although it is an easy task for a robot's
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tubing are used in the process due to the material's ability to withstand high temperatures. This ability is especially useful in transferring filaments.
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Sun, Jie; Zhou, Weibiao; Huang, Dejian; Fuh, Jerry Y. H.; Hong, Geok Soon (2015-08-01). "An Overview of 3D Printing Technologies for Food Fabrication".
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are typically employed to move the extrusion head. The mechanism used is often an X-Y-Z rectilinear design, although other mechanical designs such as
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behavior is observed in most of the materials used in this type of 3-D printing. This is modeled using power law for generalized Newtonian fluids.
1568:"The effects of printing orientation on the electrochemical behaviour of 3D printed acrylonitrile butadiene styrene (ABS)/carbon black electrodes" 1974:
Wang, Jiwen; Shaw, Leon L.; Cameron, Thomas B. (2006). "Solid Freeform Fabrication of Permanent Dental Restorations via Slurry Micro-Extrusion".
1277: 1227:' 3D printers like this has been something of a dogmatic theme within the RepRap designs. The lack of stiffness in the rod also requires either 785:
models. The LulzBot 3D printer is currently the only printer on the market to have received the "Respects Your Freedom" certification from the
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technical challenge though. This design has mostly been favored as a means of gaining a large print volume without a large and heavy gantry.
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The nozzle can be moved in both horizontal and vertical directions, and is mounted to a mechanical stage, which can be moved in the
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Schouten, Martijn; Wolterink, Gerjan; Dijkshoorn, Alexander; Kosmas, Dimitrios; Stramigioli, Stefano; Krijnen, Gijs (2020).
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Plastic is the most common material for 3d printing via FFF and other EAM variants. Various polymers may be used, including
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heat exchangers, heat sinks, scaffoldings for bone tissue growth, chemical/ gas filters and custom scientific hardware
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lowers after each layer is deposited. For this kind of 3D printing technology additional vertical support structures
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into filament. These involve machines used to shred and extrude the plastic material into filament such as
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in order to start the next layer. This process continues until the fabrication of the object is completed.
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Grida, Imen; Evans, Julian R. G. (2003-04-01). "Extrusion freeforming of ceramics through fine nozzles".
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The cost of 3D printers has decreased dramatically since about 2010, with machines that used to cost
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is one of the longest running projects in the desktop category. The RepRap project aims to produce a
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Process: 1 – 3D Printer Extruder, 2 – deposited material (modeled part), 3 – controlled movable table
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Bellini, Anna; Güçeri, Selçuk; Bertoldi, Maurizio (2014). "Liquefier Dynamics in Fused Deposition".
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since technologies are easily and economically made from resources available to local communities.
3007:"A Review of Extrusion-Based 3D Printing for the Fabrication of Electro-and Biomechanical Sensors" 2411: 1173:
Metallographic section of printed and sintered filament layer (iron-tricalciumphosphate-composite)
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3D Printer Extruder Driving Force. Where D_f is Diameter of Filament and L_f is Length of filament
3500: 3406: 1468:"3D printable conductive materials for the fabrication of electrochemical sensors: A mini review" 830: 745:. For instance, as of 2017, several companies and individuals are selling parts to build various 717: 272:, using gear- or roller-based torque to the material and controlling the feed rate by means of a 2727: 1208:, head movement speeds are low, stepper motors are universally used and there is no need to use 3453: 2535: 2493:
Anzalone, Gerald C.; Zhang, Chenlong; Wijnen, Bas; Sanders, Paul G.; Pearce, Joshua M. (2013).
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There are multiple projects in the open-sourced community aimed at processing post-consumer
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Jones, R.; Haufe, P.; Sells, E.; Iravani, P.; Olliver, V.; Palmer, C.; Bowyer, A. (2011).
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During FFF, the hot molten polymer is exposed to air. Operating the FFF process within an
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into filament form and 3D printing parts from the filament material using FFF technology.
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Hamzah, Hairul Hisham; Saiful, Arifin Shafiee; Aya, Abdalla; Patel, Bhavik Anil (2018).
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Please expand the section to include this information. Further details may exist on the
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Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing
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A different approach is taken with 'Rostock' or 'Kossel' pattern printers, based on a
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Fused filament printing is now the most popular process (by number of machines) for
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To make SiOC(N) first the printed polymer is dipped in PDC, absorbed then sintered
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Composites with Carbon Black, Graphene, Carbon Nano tubes or Copper Nanoparticles
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that melts and extrudes it depositing it, layer after layer, in the desired shape
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project to give an acronym (FFF) that would be legally unconstrained in its use.
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Green mixtures of ceramic or metal powders and polymeric binders, used in
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is introduced by mechanical pressure from rollers, into the liquefier (or
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Composite materials with polymeric matrix and short or long hard fibers;
321:- In these types of 3d printing machines the feedstock comes in form of 1854: 1431: 1209: 963: 653: 641: 476: 437: 2283: 2260:
Fifth National Conference on Rapid Design, Prototyping and Manufacture
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about post-processing (solvent smoothing, annealing/remelting, etc.).
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Fused Filament Fabrication of Biodegradable Materials for Implants
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FFF printed and sintered components made of stainless steel (316L)
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Thermoplastic polymers, it is the most typical application of FDM;
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Ceramic slurries and clays, often used in combination with the
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The International Journal of Advanced Manufacturing Technology
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International Journal of Refractory Metals and Hard Materials
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deposited side by side within an enveloping domain boundary.
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Many machines, especially commercial machines such as the
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Once a layer is completed, the platform is lowered in the
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Additive Manufacturing technologies by material Extrusion
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may offer better results, but they are much more costly.
2620:"Disruptions: On the Fast Track to Routine 3-D Printing" 419:) being printed using FFF on a RepRapPro Fisher printer. 399:"Prusa Mendel" 3D printer for molten polymer deposition. 342:
of plastic material is fed through a heated moving head
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communities, with additional ties to the academic and
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FFF begins with a software process which processes an
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loop. This is similar to ambient heating of a room.
2662:"Desktop fabricator may kick-start home revolution" 2054: 1849: 1847: 1009:Insulation, consumers objects, dental applications 3239:"3D Printing process and How FDM technology works" 1797: 1215:Many printers, originally those influenced by the 1077:, tricalciumphosphate, yttria-stabilized zirconia 2109:"Xomerty Design Guide: Fused Deposition Modeling" 1559: 1534: 716:. This technology can also assist initiatives in 3538: 2191: 2167:Wittbrodt, Ben; Pearce, Joshua M. (2015-10-01). 2142:Journal of Manufacturing Science and Engineering 1844: 1671: 633:3D printer during Mozilla Maker party, Bangalore 2896: 2368: 2166: 1973: 103:are extruded, including thermoplastics such as 2770: 1681:Rapid Prototyping: Principles and Applications 1030:structural ceramics, piezoelectric components 951:blends, or the addition of flame retardants). 3305: 2476:"An Inexpensive Way to Print Out Metal Parts" 2428: 2412:"A Space For DIY People To Do Their Business" 2135: 2133: 75:-grade 3D printing. Other techniques such as 59:process that uses a continuous filament of a 3319: 2564: 1816: 1741: 1684:. Singapore: World Scientific. p. 124. 1677: 415:A timelapse video of a robot model (logo of 2630: 2611: 2519: 2467: 1773:United States Patent and Trademark Office. 1510:"Reprap-- the replicating rapid prototyper" 876:Materials that can be 3d printed with EAM ( 159:Fused deposition modeling was developed by 3312: 3298: 2840: 2130: 1798:Gibson, I; Rosen, D W; Stucker, B (2010). 1503: 1501: 585: 338:In fused filament fabrication, a filament 288: 3208: 3069: 2981: 2654: 2539: 2510: 2495:"Low-Cost Open-Source 3-D Metal Printing" 2394: 2353: 2241: 2076: 2050: 2048: 1941: 1710:United States Patent and Trademark Office 1599: 1525: 1191:the Z direction as the piece is printed. 540: 255:Fused filament fabrication uses material 2805: 1288: 1181: 1177: 1168: 1160: 636: 617: 606: 598: 544: 482:Myriad materials are available, such as 436: 402: 369: 361: 333: 242: 234: 155:A desktop FFF printer made by Stratasys. 150: 85: 24: 2875:S.B. Hein, L. Reineke, V. Reinkemeyer: 2843:Journal of the European Ceramic Society 2449: 2438:. Computerworld New Zealand. 2008-04-07 1976:Journal of the American Ceramic Society 1878: 1498: 1293:Printing by a large delta robot printer 1284: 749:designs, with prices starting at about 358:are needed to sustain overhanging parts 3539: 3392:Powder bed and inkjet head 3D printing 3345:Continuous liquid interface production 2808:MRS Online Proceedings Library Archive 2744: 2617: 2525: 2473: 2436:"Open source 3D printer copies itself" 2409: 2045: 1881:"How To Change The 3D Printer Nozzle?" 1727:. South Melbourne, VIC: Affirm Press. 1722: 1641: 1080:support removal, debinding, sintering 1055:support removal, debinding, sintering 1027:support removal, debinding, sintering 3293: 3219:"How Fused Deposition Modeling Works" 2474:Bhanoo, Sindya N. (9 December 2013). 1766: 1747: 732: 230: 2486: 1058:Tooling, fixtures, mechanical parts 1003:support removal, furnace drying and 797:almost $ 1.00 if created with resin. 594: 182: 2678: 2403: 13: 3449:Electron beam freeform fabrication 3141: 2528:Journal of Sustainable Development 2230:Progress in Additive Manufacturing 1195:drive the movement through either 1065:Green metal/ceramic/binder mixture 714:open source appropriate technology 14: 3558: 2785:10.1016/j.compositesb.2015.06.013 2705: 2410:Kalish, Jon (November 28, 2010). 1447:Von Neumann universal constructor 1258:Extruder mount to rest of machine 1130:Annealing for lower conductivity 239:Filament production with extruder 223:3D printing, also referred to as 117:polyethylene terephthalate glycol 32:, a simple fused filament printer 3506:Digital modeling and fabrication 1988:10.1111/j.1551-2916.2005.00672.x 1649:"FDM(Fused Deposition Modeling)" 1117:bioprinted organs and scaffolds 187: 3120: 3102: 3045: 2998: 2933: 2890: 2869: 2834: 2799: 2764: 2738: 2720: 2699: 2687:. Free Software Foundation, Inc 2672: 2586: 2362: 2329: 2277: 2250: 2217: 2160: 2101: 2002: 1967: 1897: 1872: 1791: 1472:Electrochemistry Communications 807:acrylonitrile butadiene styrene 580: 484:Acrylonitrile Butadiene Styrene 106:acrylonitrile butadiene styrene 3428:Laminated object manufacturing 3210:10.1016/j.atmosenv.2013.06.050 2899:Food and Bioprocess Technology 2773:Composites Part B: Engineering 2638:"3D printers list with prices" 1716: 1698: 723: 47:(with the trademarked acronym 1: 2855:10.1016/S0955-2219(02)00163-2 1750:"Stratasys Legal Information" 1453: 1123:Conductive polymer composites 891:Post-processing requirements 679:free and open source hardware 53:filament freeform fabrication 3459:Laser engineered net shaping 3275:"FDM Technology Made Simple" 3221:. THRE3D.com. Archived from 2355:10.1016/j.matdes.2021.109730 2307:10.1088/1758-5082/3/3/034114 2069:10.1016/j.powtec.2019.01.010 1919:10.1016/j.ijrmhm.2018.01.019 1484:10.1016/j.elecom.2018.09.006 1332:Direct metal laser sintering 1016:Green ceramic/binder mixture 800: 776:3D printers manufactured by 704:Because of the FOSH aims of 7: 3080:10.1016/j.addma.2019.100988 2745:Morris, Ali (26 May 2022). 2679:Gay, Joshua (29 Apr 2013). 2618:Bilton, Nick (2013-02-17). 2512:10.1109/ACCESS.2013.2293018 2185:10.1016/j.addma.2015.09.006 1838:10.1016/j.addma.2014.08.005 1309: 1083:Mechanical parts, implants 868:Biological pastes, used in 629:Printing in progress in an 603:RepRap version 2.0 (Mendel) 329: 10: 3563: 3547:Fused filament fabrication 3442:Directed energy deposition 3376:EAM of metals and ceramics 3366:Fused filament fabrication 3340:Computed axial lithography 2375:Materials Research Express 1725:A Revolution in the Making 1592:10.1038/s41598-018-27188-5 1037:Green metal/binder mixture 985:Ceramic slurries and clays 860:EAM of metals and ceramics 823:polyethylene terephthalate 683:GNU General Public License 301:Cold extrusion of slurries 178: 146: 132:thermoplastic polyurethane 122:polyethylene terephthalate 37:Fused filament fabrication 18: 3511:Distributed manufacturing 3488: 3467: 3441: 3420: 3412:Selective laser sintering 3385:Powder bed binding/fusion 3384: 3358: 3328:Resin photopolymerization 3327: 3023:10.1109/JSEN.2020.3042436 2911:10.1007/s11947-015-1528-6 2457:"First RepRapped circuit" 2273:– via Google Books. 2263:. John Wiley & Sons. 2243:10.1007/s40964-016-0010-y 2023:10.1007/s00170-015-7300-2 1624:"Category:Thermoplastics" 1527:10.1017/S026357471000069X 1407:Selective laser sintering 958:Polymer matrix composites 819:high-density polyethylene 535:selective laser sintering 45:fused deposition modeling 3475:Construction 3D printing 3433:Ultrasonic consolidation 3402:Selective heat sintering 3321:3D printing technologies 2396:10.1088/2053-1591/ac96d4 1802:. Boston, MA: Springer. 1273:Quick-fit extruder mount 1268:Vertical X Axis Standard 1141:polymer derived ceramics 978:Structural applications 787:Free Software Foundation 366:Example of a 3D printer. 319:Hot extrusion of pellets 3501:3D printing marketplace 3407:Selective laser melting 3277:. chizel.io. 2018-07-16 3189:Atmospheric Environment 2199:"PEEK being 3D-printed" 831:high impact polystyrene 718:sustainable development 586:Commercial applications 289:Variants of the process 3454:Laser metal deposition 3243:homeshop3dprinting.com 3058:Additive Manufacturing 2966:10.1002/adma.201604630 2342:Materials & Design 2173:Additive Manufacturing 1879:Ciprian (4 May 2020). 1294: 1187: 1174: 1166: 741:now costing less than 645: 634: 615: 604: 555:thermoplastic filament 550: 541:Physics of the process 442: 420: 400: 367: 359: 252: 240: 225:additive manufacturing 198:is missing information 156: 95: 33: 3496:3D printing processes 3397:Electron beam melting 1706:"Patent#:US005121329" 1292: 1185: 1178:Print head kinematics 1172: 1164: 894:Typical applications 712:designs to fabricate 640: 628: 610: 602: 553:During extrusion the 548: 440: 414: 379: 365: 337: 295:Hot extrusion of rods 249:direct drive extruder 246: 238: 154: 92:direct drive extruder 89: 28: 21:3D printing processes 3225:on February 21, 2014 3011:IEEE Sensors Journal 2820:10.1557/PROC-542-133 1953:Richrap.blogspot.com 1723:Rundle, Guy (2014). 1285:Delta robot printers 1107:Biological materials 940:, recycled plastics 460:have been employed. 387:object (designed by 350:. A moving platform 265:wound onto a spool. 137:aliphatic polyamides 3350:Solid ground curing 3201:2013AtmEn..79..334S 3017:(11): 12900–12912. 2958:2017AdM....2904630L 2550:10.5539/jsd.v3n4p17 2387:2022MRE.....9k5303D 2299:2011BioFa...3c4114M 1584:2018NatSR...8.9135B 1357:MakerBot Industries 1322:3D printer extruder 1186:RepRap-type printer 881: 695:opensource hardware 525:atmosphere such as 171:, and open-source ( 125:(PET), high-impact 77:photopolymerisation 16:3D printing process 3359:Material extrusion 2946:Advanced Materials 2480:The New York Times 1659:on August 12, 2013 1572:Scientific Reports 1372:Plastics extrusion 1295: 1240:Ultimaker S Series 1188: 1175: 1167: 875: 733:Cost of 3D printer 646: 635: 616: 605: 551: 443: 421: 401: 368: 360: 253: 241: 231:Material extrusion 157: 101:filament materials 96: 90:Illustration of a 34: 3534: 3533: 3516:Rapid prototyping 3468:Building printing 3335:Stereolithography 2885:978-1-899072-51-4 2668:. 9 January 2007. 2598:3D Print Beginner 2463:. April 19, 2009. 2154:10.1115/1.1688377 2057:Powder Technology 1885:3D Print Beginner 1427:Stereolithography 1392:Rapid prototyping 1362:Marlin (firmware) 1159: 1158: 1095:chocolate, sugar 1023:Calcium phosphate 972:support removal, 827:polyphenylsulfone 689:and metal parts. 626: 595:Free applications 575:negative feedback 412: 377: 221: 220: 43:), also known as 3554: 3480:Contour crafting 3421:Sheet lamination 3314: 3307: 3300: 3291: 3290: 3286: 3284: 3282: 3270: 3268: 3266: 3254: 3252: 3250: 3234: 3232: 3230: 3214: 3212: 3179: 3177: 3175: 3159: 3157: 3155: 3136: 3135: 3124: 3118: 3117: 3106: 3100: 3099: 3073: 3049: 3043: 3042: 3002: 2996: 2995: 2985: 2937: 2931: 2930: 2905:(8): 1605–1615. 2894: 2888: 2873: 2867: 2866: 2838: 2832: 2831: 2803: 2797: 2796: 2768: 2762: 2761: 2759: 2757: 2742: 2736: 2735: 2734:. 25 April 2023. 2724: 2718: 2717: 2715: 2714: 2703: 2697: 2696: 2694: 2692: 2676: 2670: 2669: 2658: 2652: 2651: 2649: 2648: 2634: 2628: 2627: 2615: 2609: 2608: 2606: 2605: 2590: 2584: 2583: 2578:. Archived from 2576:TechForTrade.org 2572:"3D4D Challenge" 2568: 2562: 2561: 2543: 2523: 2517: 2516: 2514: 2490: 2484: 2483: 2471: 2465: 2464: 2453: 2447: 2446: 2444: 2443: 2432: 2426: 2425: 2423: 2422: 2407: 2401: 2400: 2398: 2366: 2360: 2359: 2357: 2333: 2327: 2326: 2281: 2275: 2274: 2254: 2248: 2247: 2245: 2221: 2215: 2214: 2212: 2210: 2205:. March 21, 2015 2195: 2189: 2188: 2164: 2158: 2157: 2137: 2128: 2127: 2125: 2123: 2113: 2105: 2099: 2098: 2080: 2052: 2043: 2042: 2017:(9): 1519–1531. 2006: 2000: 1999: 1971: 1965: 1964: 1962: 1960: 1945: 1939: 1938: 1901: 1895: 1894: 1892: 1891: 1876: 1870: 1869: 1867: 1865: 1851: 1842: 1841: 1820: 1814: 1813: 1795: 1789: 1788: 1786: 1785: 1770: 1764: 1763: 1761: 1760: 1745: 1739: 1738: 1720: 1714: 1713: 1702: 1696: 1695: 1675: 1669: 1668: 1666: 1664: 1655:. Archived from 1645: 1639: 1638: 1636: 1634: 1620: 1614: 1613: 1603: 1563: 1557: 1556: 1554: 1553: 1538: 1532: 1531: 1529: 1505: 1496: 1495: 1463: 1098:support removal 943:support removal 882: 874: 821:(HDPE), PC/ABS, 768: 760:The open source 756: 752: 744: 740: 644:AW3D v.4 (Prusa) 627: 413: 378: 216: 213: 207: 191: 183: 163:, co-founder of 81:powder sintering 3562: 3561: 3557: 3556: 3555: 3553: 3552: 3551: 3537: 3536: 3535: 3530: 3484: 3463: 3437: 3416: 3380: 3354: 3323: 3318: 3280: 3278: 3273: 3264: 3262: 3257: 3248: 3246: 3237: 3228: 3226: 3217: 3173: 3171: 3162: 3153: 3151: 3147: 3144: 3142:Further reading 3139: 3126: 3125: 3121: 3108: 3107: 3103: 3050: 3046: 3003: 2999: 2938: 2934: 2895: 2891: 2874: 2870: 2839: 2835: 2804: 2800: 2769: 2765: 2755: 2753: 2743: 2739: 2726: 2725: 2721: 2712: 2710: 2706:Mayer, Martin. 2704: 2700: 2690: 2688: 2681:"Aleph Objects" 2677: 2673: 2660: 2659: 2655: 2646: 2644: 2636: 2635: 2631: 2616: 2612: 2603: 2601: 2592: 2591: 2587: 2570: 2569: 2565: 2524: 2520: 2491: 2487: 2472: 2468: 2461:blog.reprap.org 2455: 2454: 2450: 2441: 2439: 2434: 2433: 2429: 2420: 2418: 2408: 2404: 2367: 2363: 2334: 2330: 2282: 2278: 2271: 2255: 2251: 2222: 2218: 2208: 2206: 2197: 2196: 2192: 2165: 2161: 2138: 2131: 2121: 2119: 2111: 2107: 2106: 2102: 2053: 2046: 2007: 2003: 1972: 1968: 1958: 1956: 1947: 1946: 1942: 1902: 1898: 1889: 1887: 1877: 1873: 1863: 1861: 1855:"FDM Extruders" 1853: 1852: 1845: 1821: 1817: 1810: 1796: 1792: 1783: 1781: 1771: 1767: 1758: 1756: 1746: 1742: 1735: 1721: 1717: 1704: 1703: 1699: 1692: 1676: 1672: 1662: 1660: 1647: 1646: 1642: 1632: 1630: 1622: 1621: 1617: 1564: 1560: 1551: 1549: 1540: 1539: 1535: 1506: 1499: 1464: 1460: 1456: 1451: 1312: 1287: 1260: 1252:motion planning 1180: 1071:Stainless steel 1043:Stainless steel 885:Material class 815:polylactic acid 803: 766: 754: 750: 742: 738: 735: 726: 618: 597: 588: 583: 543: 488:Polylactic acid 403: 370: 332: 291: 233: 217: 211: 208: 201: 192: 181: 149: 112:polylactic acid 23: 17: 12: 11: 5: 3560: 3550: 3549: 3532: 3531: 3529: 3528: 3526:3D bioprinting 3523: 3521:RepRap project 3518: 3513: 3508: 3503: 3498: 3492: 3490: 3489:Related topics 3486: 3485: 3483: 3482: 3477: 3471: 3469: 3465: 3464: 3462: 3461: 3456: 3451: 3445: 3443: 3439: 3438: 3436: 3435: 3430: 3424: 3422: 3418: 3417: 3415: 3414: 3409: 3404: 3399: 3394: 3388: 3386: 3382: 3381: 3379: 3378: 3373: 3368: 3362: 3360: 3356: 3355: 3353: 3352: 3347: 3342: 3337: 3331: 3329: 3325: 3324: 3317: 3316: 3309: 3302: 3294: 3288: 3287: 3271: 3255: 3235: 3215: 3180: 3160: 3143: 3140: 3138: 3137: 3119: 3101: 3044: 2997: 2952:(3): 1604630. 2932: 2889: 2868: 2849:(5): 629–635. 2833: 2798: 2763: 2737: 2719: 2698: 2671: 2653: 2629: 2624:New York Times 2610: 2585: 2582:on 2014-12-27. 2563: 2541:10.1.1.678.781 2518: 2485: 2466: 2448: 2427: 2402: 2361: 2328: 2287:Biofabrication 2276: 2269: 2249: 2216: 2190: 2159: 2129: 2100: 2044: 2001: 1982:(1): 346–349. 1966: 1940: 1896: 1871: 1843: 1815: 1808: 1790: 1765: 1740: 1733: 1715: 1697: 1690: 1670: 1640: 1615: 1558: 1533: 1520:(1): 177–191. 1497: 1457: 1455: 1452: 1450: 1449: 1444: 1439: 1434: 1429: 1424: 1419: 1414: 1409: 1404: 1399: 1397:RepRap Project 1394: 1389: 1384: 1379: 1374: 1369: 1364: 1359: 1354: 1349: 1344: 1339: 1334: 1329: 1324: 1319: 1313: 1311: 1308: 1286: 1283: 1282: 1281: 1275: 1270: 1259: 1256: 1193:Stepper motors 1179: 1176: 1157: 1156: 1153: 1150: 1146: 1135: 1134: 1131: 1128: 1125: 1119: 1118: 1115: 1113: 1110: 1102: 1101: 1099: 1096: 1093: 1085: 1084: 1081: 1078: 1068: 1060: 1059: 1056: 1053: 1040: 1032: 1031: 1028: 1025: 1019: 1011: 1010: 1007: 1001: 988: 980: 979: 976: 970: 961: 953: 952: 944: 941: 907: 896: 895: 892: 889: 886: 873: 872: 866: 863: 856: 849: 846: 802: 799: 734: 731: 725: 722: 687:circuit boards 614:Model 2 (2009) 596: 593: 587: 584: 582: 579: 567:Shear thinning 542: 539: 450:Stepper motors 389:George W. Hart 331: 328: 327: 326: 316: 298: 290: 287: 232: 229: 219: 218: 195: 193: 186: 180: 177: 161:S. Scott Crump 148: 145: 94:and its parts. 19:Main article: 15: 9: 6: 4: 3: 2: 3559: 3548: 3545: 3544: 3542: 3527: 3524: 3522: 3519: 3517: 3514: 3512: 3509: 3507: 3504: 3502: 3499: 3497: 3494: 3493: 3491: 3487: 3481: 3478: 3476: 3473: 3472: 3470: 3466: 3460: 3457: 3455: 3452: 3450: 3447: 3446: 3444: 3440: 3434: 3431: 3429: 3426: 3425: 3423: 3419: 3413: 3410: 3408: 3405: 3403: 3400: 3398: 3395: 3393: 3390: 3389: 3387: 3383: 3377: 3374: 3372: 3369: 3367: 3364: 3363: 3361: 3357: 3351: 3348: 3346: 3343: 3341: 3338: 3336: 3333: 3332: 3330: 3326: 3322: 3315: 3310: 3308: 3303: 3301: 3296: 3295: 3292: 3276: 3272: 3260: 3256: 3244: 3240: 3236: 3224: 3220: 3216: 3211: 3206: 3202: 3198: 3194: 3190: 3186: 3181: 3169: 3165: 3161: 3150: 3146: 3145: 3133: 3129: 3123: 3115: 3111: 3105: 3097: 3093: 3089: 3085: 3081: 3077: 3072: 3067: 3063: 3059: 3055: 3048: 3040: 3036: 3032: 3028: 3024: 3020: 3016: 3012: 3008: 3001: 2993: 2989: 2984: 2979: 2975: 2971: 2967: 2963: 2959: 2955: 2951: 2947: 2943: 2936: 2928: 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Index

3D printing processes

Prusa i3
3D printing
thermoplastic
RepRap
hobbyist
photopolymerisation
powder sintering

direct drive extruder
filament materials
acrylonitrile butadiene styrene
polylactic acid
polyethylene terephthalate
thermoplastic polyurethane
nylon

S. Scott Crump
Stratasys
DIY
RepRap

talk page
additive manufacturing


direct drive extruder
extrusion
filament

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