Knowledge

Piston valve (steam engine)

Source đź“ť

27: 166: 138: 219:
Lead is the amount by which a port is open when the piston is at front or back "dead centre". In the case of the steam port this allows admission of steam to fill the clearance space between the cylinder and piston and ensures maximum cylinder pressure before the commencement of the stroke. This both
210:
Negative exhaust lap, also commonly known as exhaust clearance, is the amount the port is open to exhaust when the valve is in mid-position, and is used on many fast-running locomotives to give a free exhaust. The cylinder on both sides of the piston is open to exhaust at the same time when the valve
220:
cushions and assists the mass of the piston to slow down and change direction. At slow speeds no lead is ideal. For engines with pistons of 24 inches plus and masses of over 5 kilos and pressures under 500 psi then cushioning is beneficial. Lead is necessary on locomotives designed for high speeds.
124:
Most piston valves are of the "inside admission" type, where fresh steam is introduced from the boiler via the space between the two piston heads of the valve, and exhaust steam leaves via the space between a piston head and the end of the steam chest. The advantage of this arrangement is that
53:
into the cylinders and its subsequent exhausting, enabling a locomotive to move under its own power. The valve consists of two piston heads on a common spindle moving inside a steam chest, which is essentially a mini-cylinder located either above or below the main cylinders of the locomotive.
202:
side of the piston or slide valve. Exhaust lap is generally given to slow-running locomotives. This is because it allows the steam to remain in the cylinder for the longest possible amount of time before being expended as exhaust, therefore increasing efficiency.
125:
leakage, via the gland which seals the steam chest from the operating rod of the valve gear, is much less of a problem when the gland is subjected to low exhaust pressure rather than full boiler pressure. However, some locomotives, like Bulleid's
239:'s diagrams) is to pretend that both the valve and the piston have a sine-wave motion (as they would, if the main rod were infinitely long). Then, for instance, to calculate the percent of the piston's stroke at which steam admission is cut off: 153:, manufactured by The Horsely Coal & Iron Company in 1833, shows a very early use of the piston valve. Piston valves had been used a year or two previously in the horizontal engines manufactured by 261:
2-10-0 had lap 2 inches, lead 1/4 inch and valve travel 6 inches in full gear. In full gear the two angles are 48.19 deg and 41.41 deg and the maximum cutoff comes out 49.65% of the piston stroke.
30:
Diagram of cylinder and piston valve. The valve is next opened by moving it to the right, allowing the clear space in the middle of the valve to align with the channel in the cylinder above it.
177:
at precise times relative to the piston's position. This entails controlling the admission and exhaust of steam to and from the cylinders with a valve linked to the motion of the piston.
180:
For timing and dimensioning of slide or piston valves where the valve opens and closes the steam and exhaust ports, a consideration of the "lap" and "lead" is required.
389: 303:
Bristol: Avon Anglia Publications & Services. Reprinted from the Transactions of the Leicestershire Archaeological Society Volume XXX, 1954.
1104: 228:
Given the valve's lap, lead, and travel, at what point in the piston's stroke does the valve open and close, to steam and to exhaust?
382: 188:
Lap is the amount by which the valve overlaps each port at the middle position of each valve. There are two different types of lap.
129:, used "outside admission" where the reverse was true, in Bulleid's case because of the unusual chain-driven valve gear arrangement. 1264: 1344: 1137: 1274: 532: 1170: 943: 375: 839: 26: 834: 359: 150: 142: 982: 1298: 1210: 195:
side of the piston or slide valve (i.e. the distance the valve needs to move to just begin to uncover the port).
258: 250:
Add the two angles and take the cosine of their sum; subtract 1 from that cosine and multiply the result by -50.
231:
Calculating an exact answer to that question before computers was too much work. The easy approximation (used in
1164: 1339: 1269: 913: 157:
of London, but did not become general for stationary or locomotive engines until the end of the 19th century.
74:. In the 20th century, slide valves were gradually superseded by piston valves, particularly in engines using 1158: 557: 1145: 933: 1283: 1001: 973: 857: 412: 275: 71: 872: 751: 191:
The first kind is the steam lap, which is the amount by which the valve overlaps the steam port on the
1303: 1292: 1150: 849: 462: 93:
With piston valves, the steam passages can be made shorter. This, particularly following the work of
1077: 1009: 198:
Secondly, the exhaust lap, which is the amount by which the valve overlaps the exhaust port on the
1313: 1308: 1229: 1098: 953: 898: 620: 576: 313: 121:
may be used, though standard gears as mentioned above were used as well, by Chapelon and others.
1116: 877: 1349: 1318: 1216: 1090: 1057: 938: 640: 589: 527: 126: 106: 1183: 908: 829: 802: 599: 517: 427: 254: 154: 102: 1243: 928: 867: 728: 594: 542: 479: 432: 246:
Calculate the angle whose cosine is twice the (lap plus lead), divided by the valve travel
8: 1237: 771: 645: 562: 552: 118: 733: 1034: 882: 821: 776: 756: 743: 723: 705: 650: 604: 474: 417: 355: 174: 165: 94: 1110: 1071: 797: 715: 685: 537: 110: 63: 46: 1016: 958: 766: 761: 675: 630: 1202: 1051: 1023: 700: 522: 512: 422: 236: 199: 1333: 990: 963: 862: 781: 617: 243:
Calculate the angle whose cosine is twice the lap divided by the valve travel
232: 1191: 948: 695: 680: 635: 489: 484: 398: 211:
is passing through the mid-position, which is only momentary when running.
114: 42: 20: 1043: 614: 584: 457: 270: 87: 83: 75: 67: 1122: 1065: 690: 625: 609: 547: 504: 494: 280: 192: 137: 918: 903: 807: 204: 173:
When on the move, a steam locomotive requires steam to enter the
97:, reduces resistance to the flow of steam and improves efficiency 367: 923: 660: 169:
Diagram showing lap and lead and their relation to valve travel
113:, can be used with either slide valves or piston valves. Where 442: 50: 38: 317: 207:
locomotives tended to be equipped with this addition.
145:winding engine of 1833 incorporated a piston valve 70:to control the flow of steam into and out of the 16:Form of valve within a steam engine or locomotive 1331: 354:(London: Hermes Publishing Company, Ltd., 1998) 312:Information plaque on the Swannington engine, 149:The Swannington incline winding engine on the 383: 352:The Ultimate Encyclopedia of Steam & Rail 19:For other applications of piston valves, see 346: 344: 342: 340: 338: 336: 334: 332: 330: 328: 326: 223: 86:slide valves adequately in the presence of 41:used to control the flow of steam within a 390: 376: 101:The usual locomotive valve gears such as 323: 164: 136: 78:steam. There were two reasons for this: 25: 1265:Glossary of steam locomotive components 301:The Leicester & Swannington Railway 1332: 371: 350:Garratt, C. & Wade-Matthews, M.: 160: 117:are used, a different gear, such as 13: 1117:National Museum of Scotland engine 14: 1361: 397: 151:Leicester and Swannington Railway 49:. They control the admission of 1299:List of steam technology patents 1284:Murdoch's model steam carriage 1270:History of steam road vehicles 306: 293: 1: 1345:Steam locomotive technologies 1211:Murray's Hypocycloidal Engine 286: 934:Return connecting rod engine 7: 858:Condensing steam locomotive 276:Steam locomotive components 264: 132: 57: 10: 1366: 1165:"Coalbrookdale Locomotive" 18: 1257: 1228: 1201: 1182: 1171:"Pen-y-Darren" locomotive 1136: 1089: 1042: 1033: 1000: 981: 972: 891: 848: 840:Single- and double-acting 820: 790: 742: 714: 668: 659: 575: 503: 450: 441: 405: 1010:Newcomen Memorial Engine 224:Calculating valve events 1314:Timeline of steam power 1309:Stationary steam engine 1192:Woolf's compound engine 1099:Soho Manufactory engine 954:Steeple compound engine 621:straight line mechanism 314:National Railway Museum 214: 1319:Water-returning engine 1293:Lean's Engine Reporter 1066:Chacewater Mine engine 939:Six-column beam engine 183: 170: 155:Taylor & Martineau 146: 127:SR Merchant Navy class 31: 1340:Locomotive valve gear 1159:London Steam Carriage 299:Clinker, C.R. (1977) 168: 140: 62:In the 19th century, 29: 1105:Bradley Works engine 929:Reciprocating engine 752:Babcock & Wilcox 595:Centrifugal governor 646:Sun and planet gear 143:Swannington incline 119:Caprotti valve gear 82:It is difficult to 1146:Richard Trevithick 744:Water-tube boilers 558:Gresley conjugated 171: 147: 32: 1327: 1326: 1253: 1252: 1132: 1131: 816: 815: 716:Fire-tube boilers 571: 570: 161:Design principles 64:steam locomotives 1357: 1277:fardier Ă  vapeur 1111:Whitbread Engine 1072:Smethwick Engine 1040: 1039: 979: 978: 798:Feedwater heater 666: 665: 448: 447: 392: 385: 378: 369: 368: 362: 348: 321: 310: 304: 297: 111:Baker valve gear 37:are one form of 1365: 1364: 1360: 1359: 1358: 1356: 1355: 1354: 1330: 1329: 1328: 1323: 1249: 1224: 1197: 1178: 1128: 1085: 1029: 1017:Fairbottom Bobs 1002:Newcomen engine 996: 968: 914:Expansion valve 887: 873:Watt's separate 844: 812: 786: 738: 710: 655: 631:Parallel motion 567: 518:Stephenson link 499: 437: 406:Operating cycle 401: 396: 366: 365: 349: 324: 311: 307: 298: 294: 289: 267: 226: 217: 186: 163: 135: 60: 24: 17: 12: 11: 5: 1363: 1353: 1352: 1347: 1342: 1325: 1324: 1322: 1321: 1316: 1311: 1306: 1301: 1296: 1289: 1288: 1287: 1281: 1267: 1261: 1259: 1255: 1254: 1251: 1250: 1248: 1247: 1241: 1234: 1232: 1226: 1225: 1223: 1222: 1214: 1207: 1205: 1199: 1198: 1196: 1195: 1188: 1186: 1180: 1179: 1177: 1176: 1175: 1174: 1168: 1162: 1156: 1142: 1140: 1134: 1133: 1130: 1129: 1127: 1126: 1120: 1114: 1108: 1102: 1095: 1093: 1087: 1086: 1084: 1083: 1075: 1069: 1063: 1055: 1052:Kinneil Engine 1048: 1046: 1037: 1031: 1030: 1028: 1027: 1024:Elsecar Engine 1021: 1013: 1006: 1004: 998: 997: 995: 994: 987: 985: 976: 970: 969: 967: 966: 961: 956: 951: 946: 944:Steeple engine 941: 936: 931: 926: 921: 916: 911: 906: 901: 895: 893: 889: 888: 886: 885: 880: 875: 870: 865: 860: 854: 852: 846: 845: 843: 842: 837: 832: 826: 824: 818: 817: 814: 813: 811: 810: 805: 803:Feedwater pump 800: 794: 792: 788: 787: 785: 784: 779: 774: 769: 764: 759: 754: 748: 746: 740: 739: 737: 736: 731: 726: 720: 718: 712: 711: 709: 708: 703: 698: 693: 688: 683: 678: 672: 670: 669:Simple boilers 663: 657: 656: 654: 653: 651:Watt's linkage 648: 643: 638: 633: 628: 623: 612: 607: 602: 600:Connecting rod 597: 592: 587: 581: 579: 573: 572: 569: 568: 566: 565: 560: 555: 550: 545: 540: 535: 530: 525: 520: 515: 509: 507: 501: 500: 498: 497: 492: 487: 482: 477: 472: 467: 466: 465: 454: 452: 445: 439: 438: 436: 435: 430: 425: 420: 415: 409: 407: 403: 402: 395: 394: 387: 380: 372: 364: 363: 322: 305: 291: 290: 288: 285: 284: 283: 278: 273: 266: 263: 248: 247: 244: 225: 222: 216: 213: 185: 182: 162: 159: 134: 131: 99: 98: 95:AndrĂ© Chapelon 91: 59: 56: 15: 9: 6: 4: 3: 2: 1362: 1351: 1350:Engine valves 1348: 1346: 1343: 1341: 1338: 1337: 1335: 1320: 1317: 1315: 1312: 1310: 1307: 1305: 1302: 1300: 1297: 1295: 1294: 1290: 1285: 1282: 1279: 1278: 1273: 1272: 1271: 1268: 1266: 1263: 1262: 1260: 1256: 1245: 1242: 1239: 1236: 1235: 1233: 1231: 1227: 1220: 1219: 1215: 1212: 1209: 1208: 1206: 1204: 1200: 1193: 1190: 1189: 1187: 1185: 1181: 1172: 1169: 1166: 1163: 1160: 1157: 1154: 1153: 1152:Puffing Devil 1149: 1148: 1147: 1144: 1143: 1141: 1139: 1138:High-pressure 1135: 1124: 1121: 1118: 1115: 1112: 1109: 1106: 1103: 1100: 1097: 1096: 1094: 1092: 1091:Rotative beam 1088: 1081: 1080: 1076: 1073: 1070: 1067: 1064: 1061: 1060: 1056: 1053: 1050: 1049: 1047: 1045: 1041: 1038: 1036: 1032: 1025: 1022: 1019: 1018: 1014: 1011: 1008: 1007: 1005: 1003: 999: 992: 991:Savery Engine 989: 988: 986: 984: 980: 977: 975: 971: 965: 964:Working fluid 962: 960: 957: 955: 952: 950: 947: 945: 942: 940: 937: 935: 932: 930: 927: 925: 922: 920: 917: 915: 912: 910: 907: 905: 902: 900: 897: 896: 894: 890: 884: 881: 879: 876: 874: 871: 869: 866: 864: 861: 859: 856: 855: 853: 851: 847: 841: 838: 836: 833: 831: 828: 827: 825: 823: 819: 809: 806: 804: 801: 799: 796: 795: 793: 789: 783: 780: 778: 775: 773: 770: 768: 765: 763: 760: 758: 755: 753: 750: 749: 747: 745: 741: 735: 732: 730: 727: 725: 722: 721: 719: 717: 713: 707: 704: 702: 699: 697: 694: 692: 689: 687: 684: 682: 679: 677: 674: 673: 671: 667: 664: 662: 658: 652: 649: 647: 644: 642: 641:Rotative beam 639: 637: 634: 632: 629: 627: 624: 622: 619: 618:hypocycloidal 616: 613: 611: 608: 606: 603: 601: 598: 596: 593: 591: 588: 586: 583: 582: 580: 578: 574: 564: 561: 559: 556: 554: 551: 549: 546: 544: 541: 539: 536: 534: 531: 529: 526: 524: 521: 519: 516: 514: 511: 510: 508: 506: 502: 496: 493: 491: 488: 486: 483: 481: 478: 476: 473: 471: 468: 464: 461: 460: 459: 456: 455: 453: 449: 446: 444: 440: 434: 431: 429: 426: 424: 421: 419: 416: 414: 411: 410: 408: 404: 400: 399:Steam engines 393: 388: 386: 381: 379: 374: 373: 370: 361: 360:1-84038-088-8 357: 353: 347: 345: 343: 341: 339: 337: 335: 333: 331: 329: 327: 319: 315: 309: 302: 296: 292: 282: 279: 277: 274: 272: 269: 268: 262: 260: 256: 253:As built the 251: 245: 242: 241: 240: 238: 234: 229: 221: 212: 208: 206: 201: 196: 194: 189: 181: 178: 176: 167: 158: 156: 152: 144: 139: 130: 128: 122: 120: 116: 115:poppet valves 112: 108: 104: 96: 92: 89: 85: 81: 80: 79: 77: 73: 69: 65: 55: 52: 48: 44: 40: 36: 35:Piston valves 28: 22: 1304:Modern steam 1291: 1276: 1238:Porter-Allen 1217: 1151: 1078: 1058: 1015: 949:Safety valve 878:"Pickle-pot" 772:Thimble tube 469: 351: 308: 300: 295: 255:Pennsylvania 252: 249: 230: 227: 218: 209: 197: 190: 187: 179: 172: 148: 123: 100: 68:slide valves 61: 43:steam engine 34: 33: 21:Piston valve 1035:Watt engine 835:Oscillating 791:Boiler feed 636:Plate chain 615:Tusi couple 528:Walschaerts 413:Atmospheric 271:Slide valve 107:Walschaerts 88:superheated 76:superheated 1334:Categories 1244:Ljungström 1230:High-speed 1123:Lap Engine 1079:Resolution 983:Precursors 868:Kirchweger 830:Locomotive 777:Three-drum 757:Field-tube 724:Locomotive 706:Lancashire 626:Link chain 610:Crankshaft 577:Mechanisms 505:Valve gear 287:References 281:Valve gear 193:live steam 103:Stephenson 47:locomotive 1275:Cugnot's 1218:Salamanca 919:Hydrolock 904:Crosshead 850:Condenser 686:Egg-ended 84:lubricate 72:cylinders 1258:See also 1184:Compound 1059:Old Bess 899:Blowback 822:Cylinder 808:Injector 767:Stirling 762:Sentinel 676:Haystack 590:Cataract 563:Southern 553:Caprotti 428:Compound 265:See also 237:Realeaux 175:cylinder 133:Examples 58:Overview 974:History 883:Surface 701:Cornish 661:Boilers 543:Corliss 480:Corliss 463:D slide 433:Uniflow 423:Cornish 235:'s and 205:shunter 200:exhaust 1286:(1784) 1280:(1769) 1246:(1908) 1240:(1862) 1221:(1812) 1213:(1805) 1203:Murray 1194:(1803) 1173:(1804) 1167:(1803) 1161:(1803) 1155:(1801) 1125:(1788) 1119:(1786) 1113:(1785) 1107:(1783) 1101:(1782) 1082:(1781) 1074:(1779) 1068:(1778) 1062:(1777) 1054:(1768) 1026:(1795) 1020:(1760) 1012:(1725) 993:(1698) 959:Stroke 924:Piston 909:Cutoff 782:Yarrow 734:Launch 729:Scotch 490:Sleeve 485:Poppet 470:Piston 451:Valves 443:Valves 358:  233:Zeuner 109:, and 892:Other 696:Flued 681:Wagon 605:Crank 548:Lentz 538:Baker 533:Allan 458:Slide 90:steam 66:used 51:steam 39:valve 1044:Beam 585:Beam 495:Bash 475:Drop 418:Watt 356:ISBN 318:York 215:Lead 141:The 863:Jet 691:Box 523:Joy 513:Gab 259:I1s 257:'s 184:Lap 45:or 1336:: 325:^ 316:, 105:, 391:e 384:t 377:v 320:. 23:.

Index

Piston valve

valve
steam engine
locomotive
steam
steam locomotives
slide valves
cylinders
superheated
lubricate
superheated
André Chapelon
Stephenson
Walschaerts
Baker valve gear
poppet valves
Caprotti valve gear
SR Merchant Navy class

Swannington incline
Leicester and Swannington Railway
Taylor & Martineau

cylinder
live steam
exhaust
shunter
Zeuner
Realeaux

Text is available under the Creative Commons Attribution-ShareAlike License. Additional terms may apply.

↑