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Tool steel

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heat softening resistance. They are used in production of larger parts or parts that require minimal distortion during hardening. The use of oil quenching and air-hardening helps reduce distortion, avoiding the higher stresses caused by the quicker water quenching. More alloying elements are used in these steels, as compared to the water-hardening class. These alloys increase the steels' hardenability, and thus require a less severe quenching process and as a result are less likely to crack. They have high surface hardness and are often used to make knife blades. The machinability of the oil hardening grades is high but for the high carbon-chromium types is low.
25: 907:(approximately 0.5% carbon). Carbide-forming alloys provide the necessary abrasion resistance, hardenability, and hot-work characteristics. This family of steels displays very high impact toughness and relatively low abrasion resistance and can attain relatively high hardness of 58 to 60 HRC. In the US, toughness usually derives from 1 to 2% silicon and 0.5–1% molybdenum content. In Europe, shock steels often contain 470:) and are rather brittle compared to other tool steels. W-steels are still sold, especially for springs, but are much less widely used than they were in the 19th and early 20th centuries. This is partly because W-steels warp and crack much more during quench than oil-quenched or air hardening steels. 935:
Hot-working steels are a group of steel used to cut or shape material at high temperatures. H-group tool steels were developed for strength and hardness during prolonged exposure to elevated temperatures. These tool steels are low carbon and moderate to high alloy that provide good hot hardness and
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The cold-work tool steels include the O series (oil-hardening), the A series (air-hardening), and the D series (high carbon-chromium). These are steels used to cut or form materials that are at low temperatures. This group possesses high hardenability and wear resistance, and average toughness and
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1.11–1.30% carbon: files, small drills, lathe tools, razor blades, and other light-duty applications where more wear resistance is required without great toughness. Steel of about 0.8% C gets as hard as steel with more carbon, but the free iron carbide particles in 1% or 1.25% carbon steel make it
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The D series of the cold-work class of tool steels, which originally included types D2, D3, D6, and D7, contains between 10% and 13% chromium (which is unusually high). These steels retain their hardness up to a temperature of 425 °C (800 °F). Common applications for these tool steels
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This type of tool steel air-hardens at a relatively low temperature (approximately the same temperature as oil-hardening types) and is dimensionally stable. Therefore, it is commonly used for dies, forming tools, and gauges that do not require extreme wear resistance but do need high stability.
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There are six groups of tool steels: water-hardening, cold-work, shock-resistant, high-speed, hot-work, and special purpose. The choice of group to select depends on cost, working temperature, required surface hardness, strength, shock resistance, and toughness requirements. The more severe the
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The high shock resistance and good hardenability are provided by chromium-tungsten, silicon-molybdenum, silicon-manganese alloying. Shock-resisting group tool steels (S) are designed to resist shock at both low and high temperatures. A low carbon content is required for the necessary toughness
462:. This group of tool steel is the most commonly used tool steel because of its low cost compared to others. They work well for parts and applications where high temperatures are not encountered; above 150 °C (300 °F) it begins to soften to a noticeable degree. Its 888:
D2 is very wear resistant but not as tough as lower alloyed steels. The mechanical properties of D2 are very sensitive to heat treatment. It is widely used for the production of shear blades, planer blades and industrial cutting tools; sometimes used for knife blades.
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carbon and around 3% nickel. A range of 1.75% to 2.75% nickel is still used in some shock-resisting and high-strength low-alloy steels (HSLA), such as L6, 4340, and Swedish saw steel, but it is relatively expensive. An example of its use is in the production of
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Modern air-hardening steels are characterized by low distortion during heat treatment because of their high-chromium content. Their machinability is good and they have a balance of wear resistance and toughness (i.e. between the D and shock-resistant grades).
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toughness and fair wear resistance due to a substantial amount of carbide. H1 to H19 are based on a chromium content of 5%; H20 to H39 are based on a tungsten content of 9-18% and a chromium content of 3–4%; H40 to H59 are molybdenum based.
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A common general purpose tool steel; it is the most commonly used variety of air-hardening steel. It is commonly used for blanking and forming punches, trimming dies, thread rolling dies, and injection molding dies.
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This series includes an O1 type, an O2 type, an O6 type and an O7 type. All steels in this group are typically hardened at 800 °C (1,500 °F), oil quenched, then tempered below 200 °C (400 °F).
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A cold work graphitic steel with outstanding resistance to metal-to-metal sliding wear and galling. Typically used for cams, bushings, sleeves, arbors, forming rolls, shear blades, punches, dies, and guides.
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for example require tool steels for their resistance to abrasion- an important criterion for mold durability which enables hundreds of thousands of moldings operations over its lifetime.
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A cold work steel used for gauges, cutting tools, woodworking tools and knives. It can be hardened to 66 HRC, typically used at 61-63 HRC. Also sold as 1.2842 and 90MnCrV8.
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The toughness of W-group tool steels is increased by alloying with manganese, silicon and molybdenum. Up to 0.20% of vanadium is used to retain fine grain sizes during heat treating.
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and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials, as for example in
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grades of tool steel is the most common scale used to identify various grades of tool steel. Individual alloys within a grade are given a number; for example: A2, O1, etc.
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0.91–1.10% carbon: general purpose tooling applications that require a good balance of wear resistance and toughness, such as rasps, drills, cutters, and shear blades.
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or semi-stainless, however their corrosion resistance is very limited due to the precipitation of the majority of their chromium and carbon constituents as carbides.
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include forging dies, die-casting die blocks, and drawing dies. Due to their high chromium content, certain D-type tool steels are often considered
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is low, so W-group tool steels must be subjected to a rapid quenching, requiring the use of water. These steels can attain high hardness (above 66
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in their matrix plays the dominant role in the qualities of tool steel. The four major alloying elements that form carbides in tool steel are:
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particles to increase machinability and provide self-lubricating properties. It is commonly used for gauges, arbors, shears, and punches.
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hold an edge better. However, the fine edge probably rusts off faster than it wears off, if it is used to cut acidic or salty materials.
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W-group tool steel gets its name from its defining property of having to be water quenched. W-grade steel is essentially high carbon
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form of the iron determines the high-temperature performance of steel (slower is better, making for a heat-resistant steel). Proper
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0.60–0.75% carbon: machine parts, chisels, setscrews; properties include medium hardness with good toughness and shock resistance.
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A cold work steel used for gauges, cutting tools, woodworking tools and knives. It can be hardened to 66 
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F-type tool steel is water hardened and substantially more wear resistant than W-type tool steel.
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service condition (higher temperature, abrasiveness, corrosiveness, loading), the higher the
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Any of various steels that are particularly well-suited to be made into tools and tooling
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Oberg, Erik; Jones, Franklin D.; McCauley, Christopher J.; Heald, Ricardo M. (2004),
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is short for plastic mold steels. They are designed to meet the requirements of zinc
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tool steel is short for low alloy special purpose tool steel. L6 is extremely tough.
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2.00–2.85% C, 0.8% Mn, 5.00–5.75% Cr, 0.3% Ni, 0.9–1.4% Mo, 3.9–5.15% V, 0.5–1.5
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content is often kept low to minimize the possibility of cracking during water
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Software to compare different tool steel grades based on their properties:
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Tool steels have a carbon content between 0.5% and 1.5%. The presence of
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Typical applications for various carbon compositions are for W-steels:
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content and consequent amount of carbides required for the tool steel.
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0.5–0.6% C, 0.5% Mn, 4.75–5.50% Cr, 0.3% Ni, 1.15–1.65% Mo, 1.0–1.5 W
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1.25–1.50% C, 1.6–2.1% Mn, 1.0–1.5% Si, 1.55–2.05% Ni, 1.25–1.75% Mo
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of metals and other materials. Their use in tooling is essential;
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1.25% C, 0.5% Mn, 5.0% Cr, 0.3% Ni, 0.9–1.4% Mo, 0.8–1.4% V
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Tool steels are used for cutting, pressing, extruding, and
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of these steels is important for adequate performance. The
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Degarmo, E. Paul; Black, J T.; Kohser, Ronald A. (2003),
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Marks' Standard Handbook for Mechanical Engineers, 8th ed
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0.7% C, 1.8–2.5% Mn, 0.9–1.2% Cr, 0.3% Ni, 0.9–1.4% Mo
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0.76–0.90% carbon: forging dies, hammers, and sledges.
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Suggested tool steel selections for various purposes
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Unsourced material may be challenged and removed. 1698: 337:that are particularly well-suited to be made into 1784: 1692: 728:1.0% C, 2.0% Mn, 1.0% Cr, 0.3% Ni, 0.9–1.4% Mo 810:This grade contains a uniform distribution of 634: 503: 1210:"Carpenter O6 Graphitic Tool Steel (AISI O6)" 639:The first air-hardening-grade tool steel was 1423: 1421: 1419: 1239:"Crucible Steel KETOS® Tool Steel, AISI O1" 1144: 1142: 1755:Steel-guide GB based on British Steel norm 1183: 1177: 1152:Steel Metallurgy for the Non-Metallurgist 1148: 109:Learn how and when to remove this message 1701:Materials and Processes in Manufacturing 1416: 1139: 946: 895: 453: 120: 1785: 1751:Steel-guide EU based on A.I.S.I. norm 1307:from the original on 15 February 2024 1278:from the original on 15 February 2024 1249:from the original on 15 February 2024 1220:from the original on 15 February 2024 1658:A-10 Tool Steel Material Information 930: 47:adding citations to reliable sources 18: 961:and plastic injection molding dies. 919: 13: 1766:Comparison of tool steel standards 1184:Baumeister, Avallone (1978). "6". 1155:. ASM International. p. 159. 821:High carbon-chromium: the D series 494: 14: 1809: 1743: 1374:"1.2842 / 90MnCrV8 - Tool Steel" 1188:. McGraw Hill. pp. 33, 34. 138: 23: 1771:Tool Steel Chemical Composition 1676: 1649: 1622: 1595: 1568: 1541: 1514: 1487: 1476:from the original on 2012-04-02 1460: 1433: 1398: 34:needs additional citations for 1366: 1342: 1318: 1289: 1260: 1231: 1202: 1: 974: 1693:General and cited references 1132: 1023:Air-hardening; medium alloy 994:Significant characteristics 789:0.5% C, 0.5% Mn, 0.95–1.15% 7: 1110: 1031:High carbon; high chromium 635:Air-hardening: the A series 504:Oil-hardening: the O series 10: 1814: 923: 899: 284:Other iron-based materials 1390:: CS1 maint: unfit URL ( 1297:"AISI Type O7 Tool Steel" 1089: 1075:H40–H59: molybdenum base 1045: 1008: 1634:, Efunda, archived from 1607:, Efunda, archived from 1580:, Efunda, archived from 1553:, Efunda, archived from 1526:, Efunda, archived from 1499:, Efunda, archived from 1445:, Efunda, archived from 1326:"Tool Steel Composition" 1149:Verhoeven, John (2007). 220:Widmanstätten structures 1703:(9th ed.), Wiley, 1410:www.hudsontoolsteel.com 1122:List of steel producers 341:and tooling, including 1073:H20–H39: tungsten base 125: 1071:H1–H19: chromium base 947:Special-purpose group 941:DIN 1.2344 tool steel 902:Shock-resisting steel 896:Shock-resisting group 862:; additionally 0.45% 643:, which was known as 454:Water-hardening group 124: 1721:Machinery's Handbook 43:improve this article 1430:, pp. 466–467. 1117:Crucible Industries 984: 645:air-hardening steel 215:Tempered martensite 1776:2009-11-28 at the 979: 460:plain-carbon steel 329:is any of various 126: 1735:978-0-8311-2700-8 1724:(27th ed.), 1683:Oberg et al. 2004 1428:Oberg et al. 2004 1162:978-0-87170-858-8 1108: 1107: 988:Defining property 954:P-type tool steel 939:Examples include 931:Hot-working group 893: 892: 818: 817: 632: 631: 324: 323: 119: 118: 111: 93: 1805: 1739: 1726:Industrial Press 1713: 1686: 1680: 1674: 1673: 1671: 1670: 1661:, archived from 1653: 1647: 1646: 1644: 1643: 1626: 1620: 1619: 1617: 1616: 1599: 1593: 1592: 1590: 1589: 1572: 1566: 1565: 1563: 1562: 1545: 1539: 1538: 1536: 1535: 1518: 1512: 1511: 1509: 1508: 1491: 1485: 1484: 1482: 1481: 1464: 1458: 1457: 1455: 1454: 1437: 1431: 1425: 1414: 1413: 1402: 1396: 1395: 1389: 1381: 1370: 1364: 1363: 1361: 1355:. 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1667:, retrieved 1663:the original 1657: 1651: 1640:, retrieved 1636:the original 1630: 1624: 1613:, retrieved 1609:the original 1603: 1597: 1586:, retrieved 1582:the original 1576: 1570: 1559:, retrieved 1555:the original 1549: 1543: 1532:, retrieved 1528:the original 1522: 1516: 1505:, retrieved 1501:the original 1495: 1489: 1478:, retrieved 1468: 1462: 1451:, retrieved 1447:the original 1441: 1435: 1409: 1400: 1377: 1368: 1357:the original 1344: 1333:. Retrieved 1329: 1320: 1309:. Retrieved 1300: 1291: 1280:. Retrieved 1271: 1262: 1251:. Retrieved 1242: 1233: 1222:. Retrieved 1213: 1204: 1185: 1179: 1166:. Retrieved 1151: 1127:Silver steel 1065:Hot-working 982:steel grades 938: 934: 905: 824: 649: 644: 641:mushet steel 638: 507: 498: 475: 472: 457: 441: 430: 422: 383: 335:alloy steels 326: 325: 317:Wrought iron 307:Ductile iron 275: 246:Spring steel 241:Carbon steel 105: 96: 86: 79: 72: 65: 58:"Tool steel" 53: 41:Please help 36:verification 33: 1046:High speed 959:die casting 839:Composition 660:Composition 579:, 1.5–2.0% 537:, 1.0–1.4% 518:Composition 251:Alloy steel 195:Spheroidite 99:August 2009 1787:Categories 1669:2010-12-25 1642:2010-12-25 1615:2010-12-25 1588:2010-12-25 1561:2010-12-25 1534:2010-12-25 1507:2010-12-25 1480:2010-12-25 1472:, Efunda, 1453:2010-12-25 1335:2017-11-20 1311:2017-11-20 1282:2017-11-20 1253:2017-11-20 1224:2017-11-20 1168:9 November 1096:Low alloy 975:Comparison 914:jackhammer 468:Rockwell C 402:molybdenum 351:hand tools 327:Tool steel 302:White iron 276:Tool steel 210:Ledeburite 172:Martensite 69:newspapers 1133:Citations 870:, 0.030% 866:, 0.030% 828:stainless 418:quenching 414:manganese 406:austenite 371:machining 297:Gray iron 292:Cast iron 167:Cementite 162:Austenite 1774:Archived 1631:AISI A10 1474:archived 1386:cite web 1305:Archived 1276:Archived 1247:Archived 1218:Archived 1111:See also 909:0.5–0.6% 882:, 0.30% 812:graphite 591:, 0.15% 587:, 0.30% 583:, 0.30% 553:, 0.20% 549:, 0.30% 545:, 0.50% 541:, 0.50% 398:vanadium 394:chromium 390:tungsten 386:carbides 375:stamping 363:abrasion 359:hardness 200:Pearlite 177:Graphite 1604:AISI A9 1577:AISI A8 1550:AISI A7 1523:AISI A6 1496:AISI A4 1469:AISI A3 1442:AISI A2 943:(H13). 878:, 0.9% 874:, 1.0% 691:, 1.0% 687:, 0.3% 683:, 5.0% 679:, 1.0% 621:, 0.3% 617:, 1.0% 613:, 1.0% 433:coining 379:forging 367:cutting 228:Classes 205:Bainite 157:Ferrite 83:scholar 1793:Steels 1732:  1707:  1301:MatWeb 1272:MatWeb 1243:MatWeb 1214:MatWeb 1192:  1159:  965:L-type 916:bits. 842:Notes 663:Notes 609:1.45% 575:0.90% 533:0.90% 521:Notes 355:knives 148:Phases 132:Steels 85:  78:  71:  64:  56:  1360:(PDF) 1353:(PDF) 854:1.5% 836:Grade 675:1.0% 657:Grade 515:Grade 426:alloy 377:, or 339:tools 90:JSTOR 76:books 1753:and 1730:ISBN 1705:ISBN 1392:link 1190:ISBN 1170:2014 1157:ISBN 444:AISI 442:The 400:and 347:dies 333:and 62:news 802:A10 448:SAE 45:by 1789:: 1728:, 1418:^ 1408:. 1388:}} 1384:{{ 1376:. 1328:. 1303:. 1299:. 1274:. 1270:. 1245:. 1241:. 1216:. 1212:. 1141:^ 1101:F 1093:L 1083:P 1068:H 1057:M 1049:T 1039:S 1028:D 1020:A 1012:O 1002:W 884:Si 880:Mo 864:Mn 860:Cr 849:D2 791:Si 784:A9 770:A8 753:A7 737:A6 723:A4 709:A3 693:Mo 689:Ni 685:Cr 681:Mn 670:A2 623:Mo 619:Si 615:Mn 604:O6 589:Si 585:Cr 581:Mn 570:O2 551:Si 543:Cr 539:Mn 528:O1 420:. 396:, 392:, 381:. 373:, 369:, 353:, 349:, 345:, 1757:. 1738:. 1714:. 1672:. 1645:. 1618:. 1591:. 1564:. 1537:. 1510:. 1483:. 1456:. 1412:. 1394:) 1338:. 1314:. 1285:. 1256:. 1227:. 1198:. 1174:. 1172:. 876:V 872:S 868:P 856:C 760:W 697:V 677:C 611:C 593:V 577:C 555:V 547:W 535:C 446:- 112:) 106:( 101:) 97:( 87:· 80:· 73:· 66:· 39:.

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Steels

Phases
Ferrite
Austenite
Cementite
Martensite
Graphite
Microstructures
Spheroidite
Pearlite
Bainite
Ledeburite
Tempered martensite
Widmanstätten structures
Crucible steel
Carbon steel
Spring steel

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