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NASA wind turbines

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design tools used in the wind industry today were developed and pioneered by the NASA program. Total cost of the program between 1974 and 1992 was $ 330 million. For reference, the global wind market had reached $ 47 billion annually by 2008. General Electric, Boeing Engineering and Construction, Westinghouse and United Technologies were the commercial partners on the program, some of whom are involved in the wind industry today. Although it has widely been stated that no commercial designs were produced, NASA's industry partners did indeed produce commercial turbines during this program such as the Boeing Mod-2 (described earlier) and Westinghouse 600 kW turbines at Kahuku wind farm in Hawaii. When oil prices declined by a factor of three from 1980 through the early 1990s during what came to be known as the "
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generated electricity of the Goodnoe Hills turbines and integrated it into the regional power grid. During the periods of May 1981, the three turbines at the Goodnoe Hills site formed the first wind farm in the world. The Goodnoe Hills site was primarily a research project for Boeing, Bonneville Power Administration, NASA and the Battelle Memorial Institute. The Solar Energy Research Institute also evaluated the suitability of megawatt-class wind turbines as a source of electricity. During 1986, the MOD-2 wind turbines of Goodnoe Hills were dismantled. In 1985, the last full year of operation, the combined electrical output of the three turbines was 8,251 megawatt-hours. The Medicine Bow MOD-2 wind turbine was sold for scrap in 1987. In 2008, the
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significant blockage of the wind by the complex truss tower structure. This caused the aerodynamic loads on the downwind rotor rapidly change. To correct this blockage, the access stairs were removed from the center of the tower. A major blade material program was started that assessed fiberglass composite, steel, wood and even concrete. NASA approached the Gougeon Brothers, Inc. of Michigan to apply their boat material technology to wind turbines. The resulting wood and composite blades replaced the aluminum blades on the Mod-0 (and later Mod-0A), eliminating the blade root structural problems. Gougeon Brothers successfully commercialized their products into the wind turbine industry with sales around the world.
99:. NASA research and prototypes demonstrated that there were considerable scaling challenges in structural strength, fatigue, speed control, and aerodynamics. In the 1980s most wind turbines were small units up to 25 kW rating. Studies carried out by NASA's contractors suggested that much larger units would be required, on the order of 1 MW or more, for economic production of electricity by utilities. Although the largest-diameter sets of propeller blades then in use were for helicopters, which spanned only 46 feet, it was projected that large blade sets, covering 200 to 300 feet in diameter, would be feasible to build and would produce the lowest cost of energy. 80:. The two-bladed wind turbine with flexible or teetered rotor hubs characterized the NASA-led program. NASA and its contractors found that two blades can produce essentially equivalent energy as three blades but at a savings of the cost and weight of a blade. Two-blade rotors turn faster than equivalent three-blade rotors, reducing the ratio in the gearbox. Flexibility in the rotor minimizes the transfer of bending loads into the drive train; none of the NASA wind turbines experienced gearbox failures that are often a problem for rigid rotor systems in use today. 369: 313: 17: 441:. The WTS-4 was placed into operation in Medicine Bow, Wyoming in 1982. It featured a "soft" steel tube tower, fiberglass blades, torsional springs and dashpots in the drivetrain, and a flexible teetered hub. To this day, the WTS-4 is the most powerful wind turbine to have operated in the US and it held the world record for power output for over 20 years. A second commercial prototype with a smaller generator (3 megawatts) designated the WTS-3 was constructed and operated in Sweden. 342: 1795: 471: 1481: 426: 1783: 1807: 511:", many turbine manufacturers, both large and small, left the business. The commercial sales of the NASA/Boeing Mod-5B, for example, came to an end in 1987 when Boeing Engineering and Construction announced they were "planning to leave the market because low oil prices are keeping windmills for electricity generation uneconomical." A summary of the DOE/NASA large wind turbine program was published in 1984. 498:, then to the Makani Uwila Power Corporations (MUPC), and kept in service intermittently until late in 1996. Because of financial difficulties, the wind turbine was shut down, along with the rest of MUPC, and passed to the property owner, Campbell Estates. Campbell Estates decided to disassemble the unit and sell it for scrap. The DOE salvaged the drive train gearbox and generator in July 1998. 494:, it weighed 426,000 kg (939,000 lb) and had a 97.53 m (320.0 ft) diameter two-blade rotor on a 60 m (200 ft) steel tower. Early operation of the Mod-5B demonstrated a good availability of 95 percent for the new first-unit wind turbine. Early in 1988, operation of the turbine was transferred to 332:
Operating experience with the prototype MOD-0 provided the basis for construction of several demonstration units designated the MOD-0A. These were similar to the prototype with the same rotor size, but rated at 200 kW at slightly higher wind speed. Westinghouse was appointed as prime contractor
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Many experiments were done with MOD-0, including brief operation with the rotor blades upwind of the tower, and a trial of a single blade for the turbine rotor. It tested the first variable speed generators as well prior to their use in the 3.2 MW Mod-5B and later throughout the industry. The Mod-0
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generated 200 kW for 11 years, and used a three-bladed upwind rotor with a lattice tower and blades supported partly by internal guy wires. The effort produce research data on its aerodynamic, electrical, and mechanical characteristics. An important result of this effort was the development of
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for electric power, in response to the increase in oil prices. A number of the world's largest wind turbines were developed and tested under this pioneering program. The program was an attempt to leap well beyond the then-current state of the art of wind turbine generators, and developed a number of
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for the first three turbines was held on April 11, 1980, at Goodnoe Hills, Washington, to mark the start of construction. The first turbine was to become operational in December. On September 2, 1982, a fourth began operating at Medicine Bow, Wyoming. The Bonneville Power Administration bought the
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with a hub height of 46 meters above the ground, a larger rotor and a rating at a higher wind speed, had a capacity of 2000 kW but never achieved 2 MW power output of the Mod-1. The Mod-1's design weight prevented it from becoming a competitive commercial product, but a prototype was installed
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The first design was MOD-0, built near the Lewis Research Center in Sandusky, Ohio and operational in September 1975. It served as a test bed for development of many concepts for use in larger units. This design had a 38-metre diameter downwind two-bladed rotor, coupled to a synchronous generator,
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The initial MOD-0 blades were made by Lockheed, out of aluminum. Structural problems surfaced almost immediately at the root end of the blades. Several significant changes and efforts were performed to address this. An investigation revealed that unexpectedly high cyclic loads were the result of a
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None of the NASA prototypes became commonly produced as commercial generators because the purpose of the program was to develop the technology and support the emerging industry. Many of the technologies such as doubly fed variable speed generators, light weight tubular towers, and the engineering
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The Mod-5B, awarded to Boeing in 1983, is to be installed on the island of Oahu in 1986. The 3.2 MW Mod-5B design has benefitted from the Mod-2 operational and test experience. In addition, major performance improvements have been incorporated in the design. The Mod-5B is designed to produce 43
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near Boone, North Carolina. The quick design cycle to multi-megawatt size based on the first generation Mod-0 caused technical and operational challenges. Low-frequency noise from the heavy truss tower blocking the wind to the downwind rotor caused problems to residences located close by. With
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The Energy Department has also financed such overpriced, unrealistic projects as the MOD-5B, a wind turbine that weighed 470 tons and stood 20 stories tall: it looked like a gigantic propeller intended to push the earth to a new star system. It ended up being sold for
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In 1977 Boeing won the NASA and US-DOE contract for the design, fabrication, construction, installation and testing of several 2.5-megawatt wind turbine models in the United States. The first four MOD-2 models went into operation during the early 1980s. The
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NASA contracted with General Electric in 1978 to scale up from the MOD-0A with a 10-fold increase in power. The Mod-1 was the first wind turbine in the world to produce 2 megawatts and also General Electric's first wind turbine. The Danish
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was also used to test the first steel shell towers, now the dominant tower design. The design challenge was to take weight and cost out of the tower while safely passing through a resonance of the soft structure during startup.
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with a power rating of 100 kW at 8 m/s wind speed. A speed increaser stepped up the 40 r/min of the turbine to drive an 1800 r/min generator. The power output of the machine was regulated by pitching the rotor blades.
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responsible for the overall construction. Units were installed at Clayton New Mexico in 1977, Culebra, Puerto Rico in 1978, Block Island, Rhode Island in 1979 and the fourth at Kahaku Point Hawaii in 1980.
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B.V. together with Martin Jakubowski and Silvestro Caruso to deploy a new generation of floating wind technologies based upon system design modifications to the WTS-4 wind turbine and subsequent 1.5 MW
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technologies later adopted by the wind turbine industry. The development of the commercial industry however was delayed by a significant decrease in competing energy prices during the 1980s.
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This 97.53 m (320.0 ft) diameter, two-bladed wind turbine was the largest operating wind turbine in the world during the early 1990s.
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The NASA program hosted technical conferences, inviting international partners. NASA even helped refurbish and operate the Danish three-bladed
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between 1977 and 1979, so that its operation and characteristics could be studied as a model for larger units. This 1957 unit designed by
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The NASA/DOI/United Technologies 4 MW WTS-4 wind turbine at Medicine Bow Wyoming held the world power output record for over 20 years.
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In 1975 NASA designed and built its first prototype wind turbine, the 100 kW Mod-0 in Sandusky Ohio, with funding from the
940:. Hawaii State Department of Business, Economic Development, and Tourism. 2002-04-15. Archived from the original on 2008-07-24 1106: 438: 33: 937: 1833: 1706: 1070: 58: 29: 1059: 1032: 1455: 1224: 1214: 1117: 702: 351: 1540: 1203: 530: 61:, appointed a department under the direction of Louis Divone to fund research into utility-scale wind turbines. 1632: 958: 923: 723: 535: 1390: 495: 1585: 1535: 1460: 1370: 1335: 73: 1084: 833: 1425: 1420: 1415: 1395: 978: 1741: 1691: 1515: 1280: 797:
Bovarnick, M. L.; Engle, W. W. (1985). "The evolution of the Mod-2 and Mod-5B Wind Turbine Systems".
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The NASA/GE MOD-1 wind turbine in Boone, North Carolina was the world's first turbine to produce 2 MW
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Reaping the wind: how mechanical wizards, visionaries, and profiteers helped shape our energy future
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additional pressure of a reduction in federal program funding, the turbine was dismantled in 1983.
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One turbine installed at Medicine Bow, Wyoming and another smaller 3 MW WTS 3 version in Sweden
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and ERDA. The Mod-0 was modeled after the light weight two-bladed research turbine by Austrian
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Enabling innovation: a practical guide to understanding and fostering technological change
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The WTS-4 (4 megawatt) wind turbine in Wyoming was designed by United Technologies (
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Division), under the technical management of NASA and with funding from the
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an engineering design model used by the industry for passive power control.
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Theoretical and Experimental power From Large Horizontal-Axis Wind Turbines
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in the world in the 1990s. The contract to build the Mod-5B was awarded to
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In 1974, partially in response to the increase in oil price after the
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Linscott, Bradford S.; Perkins, Porter; Dennett, Joann (1984-03-01).
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The MOD-5B wind turbine, built in 1987, was the largest operating
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percent more energy than the Mod-2 as originally delivered.
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20th Intersociety Energy Conversion Engineering Conference
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NASA experimental wind turbines drawn to the same scale
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The NASA MOD-0 research wind turbine in Sandusky, Ohio
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Viterna, Larry A.; Janetzke, David C. (1982-09-01).
1202: 376:during 1981 had a total generation capacity of 7.5 1043: 1016: 639:. Winds of Change (Danish Wind Power History Site) 1825: 584:National Council for Science and the Environment 372:The three MOD-2 wind turbines pictured above in 1115: 607: 796: 691: 55:Energy Research and Development Administration 1188: 965: 229:. Fourth and fifth units sold to utilities, 938:"History of Wind Energy Projects in Hawaii" 856: 1195: 1181: 1136: 790: 735: 733: 930: 828: 826: 824: 601: 571: 895: 765: 699:"U.S. Wind Energy Projects – Washington" 650: 619: 617: 615: 469: 424: 367: 340: 311: 225:Three installed near Goodnoe Hills as a 15: 1068: 884: 730: 656: 1826: 821: 739: 565: 553: 490:in 1987. With a rated capacity of 3.2 175:Four units installed for field trials 1176: 1168:. Jeff Quitney (YouTube). 2016-08-26. 1160:. Jeff Quitney (YouTube). 2015-09-12. 1096: 1014: 971: 890: 612: 559: 1806: 1086:Large, Horizontal-Axis Wind Turbines 1041: 1000:Linscott, Perkins & Dennett 1984 623: 439:United States Department of Interior 34:United States Department of Interior 688:(Coos Bay, OR), April 19, 1980, p14 572:Cleveland, Cutler J. (2008-08-24). 307: 13: 1130: 862:"The Dirty War Against Clean Coal" 778:from the original on June 21, 2020 95:Larger wind turbine units achieve 59:United States Department of Energy 30:United States Department of Energy 14: 1855: 1150: 501: 143:NASA design with Lockheed blades 44: 1805: 1794: 1793: 1781: 1479: 1225:United States Wind Energy Policy 1215:American Wind Energy Association 766:de Vries, Eize (April 1, 2020). 703:American Wind Energy Association 486:in 1980 and it was installed on 394:opened on the same site with 47 140:Two blades, downwind and upwind 1844:Wind power in the United States 1204:Wind power in the United States 993: 850: 531:Wind power in the United States 1633:Coastal Virginia Offshore Wind 678: 662: 629: 301:One installed at Oahu, Hawaii 1: 1235:Offshore wind farms in the US 673:Spokane (WA) Spokesman-Review 541: 352:da:Vindkraftværket Tvindkraft 834:"MOD-2/MOD-5B Wind Turbines" 496:Hawaiian Electric Industries 7: 608:Viterna & Janetske 1982 514: 103:NASA/DOE/DOI Wind Turbines 74:National Science Foundation 10: 1860: 1834:NASA spin-off technologies 1137:Douthwaite, M. B. (2002). 1097:Spera, David, ed. (2009). 979:Seattle Post-Intelligencer 576:. In Lawrence, Tom (ed.). 28:managed a program for the 1775: 1692:Aermotor Windmill Company 1684: 1614: 1488: 1477: 1248: 1210: 1069:Johnson, Gary L. (2006). 972:Gapay, Les (1987-08-27). 957:: CS1 maint: unfit URL ( 922:: CS1 maint: unfit URL ( 722:: CS1 maint: unfit URL ( 536:Smith–Putnam wind turbine 465: 413:owns the wind farm, with 36:to develop utility-scale 1737:NextEra Energy Resources 1046:Wind Energy Comes of Age 455:Seawind Ocean Technology 420: 417:as the power purchaser. 363: 336: 231:Pacific Gas and Electric 1742:Ørsted US Offshore Wind 1099:Wind Turbine Technology 392:Goodnoe Hills Wind Farm 57:(ERDA), later part of 1628:Block Island Wind Farm 1078:(electronic ed.). 772:Windtech International 669:"Windmill Idea Tilted" 475: 430: 381: 346: 317: 21: 1788:Wind power portal 1240:Wind Powering America 1015:Asmus, Peter (2001). 774:. Windtech Offshore. 579:Encyclopedia of Earth 526:History of wind power 473: 460:Gamma 60 wind turbine 428: 371: 344: 315: 247:Two blades, downwind 189:Two blades, downwind 166:Two blades, downwind 67:Glenn Research Center 19: 1685:Wind power companies 1677:(Under construction) 1671:(Under construction) 1230:Wind farms in the US 1092:. DOE/NASA/20320-58. 740:Jakubowski, Martin. 675:, April 23, 1980, p6 411:enXco/Power Holdings 250:United Technologies 1615:Offshore wind farms 1249:Wind power by state 1072:Wind Energy Systems 1052:John Wiley and Sons 1042:Gipe, Paul (1995). 811:1985iece....3S...3B 292:Two blades, upwind 270:Two blades, upwind 233:demolished in 1988 216:Two blades, upwind 104: 85:Gedser wind turbine 1767:Wind Capital Group 1220:NASA wind turbines 1145:. pp. 96–101. 858:Easterbrook, Gregg 746:Seawind Technology 626:, pp. 103–106 476: 431: 407:nameplate capacity 382: 347: 318: 149:Prototype only at 114:Swept diameter, m 102: 97:economies of scale 24:Starting in 1975, 22: 1821: 1820: 1752:UGE International 1586:San Gorgonio Pass 1108:978-0-7918-0260-1 860:(June 28, 2009). 447:Hamilton Standard 435:Hamilton Standard 305: 304: 273:General Electric 198:One installed at 192:General Electric 123:Years in service 120:Prime contractor 1851: 1809: 1808: 1797: 1796: 1786: 1785: 1489:Large wind farms 1483: 1197: 1190: 1183: 1174: 1173: 1169: 1161: 1146: 1126: 1125:. NASA TM-82944. 1124: 1112: 1093: 1091: 1079: 1077: 1065: 1049: 1038: 1022: 1002: 997: 991: 990: 988: 987: 969: 963: 962: 956: 948: 946: 945: 934: 928: 927: 921: 913: 911: 910: 899: 893: 888: 882: 881: 875: 874: 854: 848: 847: 845: 844: 830: 819: 818: 794: 788: 787: 785: 783: 763: 757: 756: 754: 752: 737: 728: 727: 721: 713: 711: 710: 695: 689: 682: 676: 666: 660: 654: 648: 647: 645: 644: 633: 627: 621: 610: 605: 599: 598: 596: 595: 586:. 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ASME Press. 1094: 1080: 1066: 1060: 1039: 1033: 1011: 1010: 1004: 1003: 992: 964: 929: 894: 883: 867:New York Times 849: 820: 789: 758: 729: 690: 677: 661: 659:, pp. 1–8 649: 628: 611: 600: 564: 551: 550: 549: 548: 543: 540: 539: 538: 533: 528: 523: 516: 513: 509:1980s oil glut 503: 502:Program legacy 500: 467: 464: 422: 419: 387:groundbreaking 365: 362: 338: 335: 309: 306: 303: 302: 299: 296: 293: 290: 287: 284: 280: 279: 276: 274: 271: 268: 265: 262: 258: 257: 254: 251: 248: 245: 242: 239: 235: 234: 223: 220: 217: 214: 211: 208: 204: 203: 196: 193: 190: 187: 184: 181: 177: 176: 173: 170: 167: 164: 161: 158: 154: 153: 147: 144: 141: 138: 135: 132: 128: 127: 124: 121: 118: 115: 112: 109: 46: 45:Program origin 43: 9: 6: 4: 3: 2: 1856: 1845: 1842: 1840: 1839:Wind turbines 1837: 1835: 1832: 1831: 1829: 1814: 1813: 1804: 1802: 1801: 1792: 1790: 1789: 1784: 1778: 1777: 1774: 1768: 1765: 1763: 1760: 1758: 1755: 1753: 1750: 1748: 1745: 1743: 1740: 1738: 1735: 1733: 1730: 1728: 1727:National Wind 1725: 1723: 1720: 1718: 1715: 1713: 1710: 1708: 1705: 1703: 1700: 1698: 1695: 1693: 1690: 1689: 1687: 1683: 1676: 1675:Vineyard Wind 1673: 1670: 1667: 1664: 1661: 1658: 1655: 1652: 1649: 1646: 1643: 1640: 1637: 1634: 1631: 1629: 1626: 1623: 1622:Aqua Ventus I 1620: 1619: 1617: 1613: 1607: 1604: 1602: 1599: 1597: 1594: 1592: 1589: 1587: 1584: 1582: 1579: 1577: 1574: 1572: 1569: 1567: 1566:Panther Creek 1564: 1562: 1559: 1557: 1554: 1552: 1549: 1547: 1544: 1542: 1539: 1537: 1534: 1532: 1529: 1527: 1524: 1522: 1519: 1517: 1514: 1512: 1509: 1507: 1506:Biglow Canyon 1504: 1502: 1501:Altamont Pass 1499: 1497: 1494: 1493: 1491: 1487: 1482: 1472: 1469: 1467: 1464: 1462: 1461:West Virginia 1459: 1457: 1454: 1452: 1449: 1447: 1444: 1442: 1439: 1437: 1434: 1432: 1429: 1427: 1424: 1422: 1419: 1417: 1414: 1412: 1409: 1407: 1404: 1402: 1399: 1397: 1394: 1392: 1389: 1387: 1384: 1382: 1379: 1377: 1374: 1372: 1371:New Hampshire 1369: 1367: 1364: 1362: 1359: 1357: 1354: 1352: 1349: 1347: 1344: 1342: 1339: 1337: 1336:Massachusetts 1334: 1332: 1329: 1327: 1324: 1322: 1319: 1317: 1314: 1312: 1309: 1307: 1304: 1302: 1299: 1297: 1294: 1292: 1289: 1287: 1284: 1282: 1279: 1277: 1274: 1272: 1269: 1267: 1264: 1262: 1259: 1257: 1254: 1253: 1251: 1247: 1241: 1238: 1236: 1233: 1231: 1228: 1226: 1223: 1221: 1218: 1216: 1213: 1212: 1209: 1205: 1198: 1193: 1191: 1186: 1184: 1179: 1178: 1175: 1167: 1163: 1159: 1155: 1154: 1144: 1140: 1135: 1134: 1121: 1120: 1114: 1110: 1104: 1100: 1095: 1088: 1087: 1081: 1074: 1073: 1067: 1063: 1061:0-471-10924-X 1057: 1053: 1048: 1047: 1040: 1036: 1034:1-55963-707-2 1030: 1026: 1021: 1020: 1013: 1012: 1008: 1007: 1001: 996: 981: 980: 975: 968: 960: 954: 939: 933: 925: 919: 904: 898: 892: 887: 880: 869: 868: 863: 859: 853: 839: 835: 829: 827: 825: 817: 812: 808: 804: 800: 793: 777: 773: 769: 762: 747: 743: 736: 734: 725: 719: 704: 700: 694: 687: 681: 674: 670: 665: 658: 653: 638: 632: 625: 620: 618: 616: 609: 604: 590:on 2012-10-13 589: 585: 581: 580: 575: 568: 561: 556: 552: 546: 545: 537: 534: 532: 529: 527: 524: 522: 521:Enercon E-126 519: 518: 512: 510: 499: 497: 493: 489: 485: 481: 472: 463: 461: 456: 452: 451:Glidden Doman 448: 444: 443:Glidden Doman 440: 436: 427: 418: 416: 412: 408: 404: 403:wind turbines 401: 397: 393: 388: 379: 375: 374:Goodnoe Hills 370: 361: 358: 357:Howard's Knob 353: 343: 334: 330: 326: 322: 314: 300: 297: 294: 291: 288: 285: 282: 281: 277: 275: 272: 269: 266: 263: 260: 259: 255: 252: 249: 246: 243: 240: 237: 236: 232: 228: 224: 221: 218: 215: 212: 209: 206: 205: 201: 200:Howard's Knob 197: 194: 191: 188: 185: 182: 179: 178: 174: 171: 169:Westinghouse 168: 165: 162: 159: 156: 155: 152: 148: 145: 142: 139: 136: 133: 130: 129: 125: 122: 119: 116: 113: 110: 107: 106: 100: 98: 93: 90: 89:Johannes Juul 86: 81: 79: 78:Ulrich Hütter 75: 70: 68: 64: 60: 56: 52: 42: 39: 38:wind turbines 35: 31: 27: 18: 1810: 1798: 1779: 1541:Horse Hollow 1531:Fowler Ridge 1426:South Dakota 1421:Rhode Island 1416:Pennsylvania 1396:North Dakota 1219: 1138: 1118: 1098: 1085: 1071: 1045: 1025:Island Press 1018: 995: 984:. Retrieved 982:. p. B7 977: 967: 942:. Retrieved 932: 907:. Retrieved 897: 886: 877: 871:. Retrieved 865: 852: 841:. Retrieved 814: 802: 798: 792: 780:. Retrieved 771: 761: 749:. Retrieved 745: 707:. Retrieved 693: 685: 680: 672: 664: 657:Johnson 2006 652: 641:. Retrieved 631: 603: 592:. 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Index


NASA
United States Department of Energy
United States Department of Interior
wind turbines
1973 oil crisis
Energy Research and Development Administration
United States Department of Energy
NASA
Glenn Research Center
National Science Foundation
Ulrich Hütter
Gedser wind turbine
Johannes Juul
economies of scale
Sandusky
Howard's Knob
wind farm
Pacific Gas and Electric


da:Vindkraftværket Tvindkraft
Howard's Knob

Goodnoe Hills
megawatts
groundbreaking
Goodnoe Hills Wind Farm
REpower
MW

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