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Medium-density fibreboard

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225:. The density is typically between 500 and 1,000 kg/m (31 and 62 lb/cu ft). The range of density and classification as light-, standard-, or high-density board is a misnomer and confusing. The density of the board, when evaluated in relation to the density of the fibre that goes into making the panel, is important. A thick MDF panel at a density of 700–720 kg/m (44–45 lb/cu ft) may be considered as high density in the case of softwood fibre panels, whereas a panel of the same density made of hardwood fibres is not regarded as so. The evolution of the various types of MDF has been driven by differing need for specific applications. 539: 267: 3644: 1961: 572: 36: 3654: 1983: 3664: 1971: 395:
activates the bonding resin and sets the strength and density profile. The pressing cycle operates in stages, with the mat thickness being first compressed to around 1.5 times the finished board thickness, then compressed further in stages and held for a short period. This gives a board profile with zones of increased density, thus mechanical strength, near the two faces of the board and a less dense core.
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in particleboard and plywood fabrication. E1 and E2 are classified as having 9 and 30 g of formaldehyde per 100 g of glue, respectively. All around the world, variable certification and labeling schemes are there for such products that can be explicit to formaldehyde release, such as that of Californian Air Resources Board.
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components (hardener, dye, urea, and so on) can be injected into blowline even at a high pressure (100 bar, 10 MPa, 1,500 psi) and the drying process continues inside a long pipe to the exit cyclones, that is connected to the heating chamber. This fibre may be used immediately, or stored.
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surface layer. In modern construction, spurred by the high costs of hardwoods, manufacturers have been adopting this approach to achieve a high-quality finishing wrap covering over a standard MDF board. One common type uses oak veneer. Making veneered MDF is a complex procedure, which involves taking
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According to International Composite Board Emission Standards, three European formaldehyde classes are used, E0, E1, and E2, based on the measurement of formaldehyde emission levels. For instance, E0 is classified as having less than 3 mg of formaldehyde out of every 100 g of the glue used
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since the fibres are pressed tightly together through the sheet. Typical MDF has a hard, flat, smooth surface that makes it ideal for veneering, as no underlying grain is available to telegraph through the thin veneer as with plywood. A so-called "premium" MDF is available that features more uniform
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From the defibrator, the pulp enters a blowline, a distinctive part of the MDF process. This is an expanding circular pipeline, initially 40 mm in diameter, increasing to 1500 mm. Wax is injected in the first stage, which coats the fibres and is distributed evenly by the turbulent movement
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that pose health risks at concentrations considered unsafe, for at least several months after manufacture. Urea-formaldehyde is always being slowly released from the edges and surface of MDF. When painting, coating all sides of the finished piece is a good practice to seal in the free formaldehyde.
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Dry fibre gets sucked into the top of a "pendistor", which evenly distributes fibre into a uniform mat below it, usually of 230–610 mm thickness. The mat is precompressed and either sent straight to a continuous hot press or cut into large sheets for a multiple-opening hot press. The hot press
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resin is then injected as the main bonding agent. The wax improves moisture resistance and the resin initially helps reduce clumping. The material dries quickly in the final heated expansion chamber of the blowline and expands into a fine, fluffy and lightweight fibre. The glue and the other
377:. A typical defibrator consists of two counter-rotating discs with grooves in their faces. Chips are fed into the centre and are fed outwards between the discs by centrifugal force. The decreasing size of the grooves gradually separates the fibres, aided by the softened lignin between them. 369:, MDF is characterised by the next part of the process, and how the fibres are processed as individual, but intact, fibres and vessels, manufactured through a dry process. The chips are then compacted into small plugs using a screw feeder, heated for 30–120 seconds to soften the 356:
process. A typical disk chipper contains four to 16 blades. Any resulting chips that are too large may be rechipped; undersized chips may be used as fuel. The chips are then washed and checked for defects. Chips may be stored in bulk, as a reserve for manufacturing.
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The environmental impact of MDF has greatly improved over the years. Today, many MDF boards are made from a variety of materials. These include other woods, scrap, recycled paper, bamboo, carbon fibres and polymers, forest thinnings, and sawmill off-cuts.
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thick and then, through high pressure and stretching methods, wrapping them around the profiled MDF boards. This is possible only with simple profiles; otherwise, when the thin wood layer dries, it breaks at bends and angles.
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also work well. MDF is not susceptible to splitting when screws are installed in the face of the material, but due to the alignment of the wood fibres, may split when screws are installed in the edge of the board without
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Whether these constant emissions of formaldehyde reach harmful levels in real-world environments is not fully determined. The primary concern is for the industries using formaldehyde. As far back as 1987, the
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industry. MDF is primarily used for indoor applications due to its poor moisture resistance. It is available in raw form, or with a finely sanded surface, or with a decorative overlay.
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Although similar manufacturing processes are used in making all types of fibreboard, MDF has a typical density of 600–800 kg/m or 0.022–0.029 lb/in, in contrast to
985:, George I.; Athanassiadou, Eleftheria Th.; Barbu, Marius C.; Wijnendaele, Kris (2018-03-15). "Adhesive systems used in the European particleboard, MDF and OSB industries". 1152: 409:
As manufacturers are being pressured to come up with greener products, they have started testing and using nontoxic binders. New raw materials are being introduced.
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MDF's density makes it a useful material for the walls of pipe-organ chambers, allowing sound, particularly bass, to be reflected out of the chamber into the hall.
708: 445:. Smooth-shank nails do not hold well, and neither do fine-pitch screws, especially in the edge. Special screws are available with a coarse thread pitch, but 3537: 328:, but a variety of other products have also been used, including other woods, waste paper, and fibres. Where moisture resistance is desired, a proportion of 847: 922:"IARC Monographs on the Evaluation of Carcinogenic Risks to Humans Volume 88 (2006) Formaldehyde, 2-Butoxyethanol and 1-tert-Butoxypropan-2-ol" 588:
are commonly used to bind together the fibres in MDF, and testing has consistently revealed that MDF products emit free formaldehyde and other
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After pressing, MDF is cooled in a star dryer or cooling carousel, trimmed, and sanded. In certain applications, boards are also
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ASTM D5651 - 95a(2008) Standard Test Method for Surface Bond Strength of Wood-Base Fiber and Particle Panel Materials
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the board. Screwing into the edge of a board will generally cause it to split in a fashion similar to delaminating.
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Wax and oil finishes may be used as finishes, but they are less effective at sealing in the free formaldehyde.
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MDF is also usable for furniture such as cabinets, because of its strong surface.
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are becoming popular fibres because they are a fast-growing, renewable resource.
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When MDF is cut, a large quantity of dust particulate is released into the air.
522:-edged cutting tools is almost mandatory, as high-speed steel dulls too quickly. 3598: 3588: 3496: 3456: 3252: 3247: 3212: 3163: 3138: 3128: 3118: 2932: 2695: 2391: 2213: 2198: 2183: 2083: 1859: 1838: 1833: 1818: 1709: 1513: 468: 251: 243: 184: 1099:"ALDEHYDE EMISSIONS FROM PARTICLEBOARD AND MEDIUM DENSITY FIBERBOARD PRODUCTS" 3682: 3568: 3461: 3431: 3133: 3103: 3098: 3088: 3035: 2889: 2874: 2836: 2786: 2776: 2529: 2486: 2243: 2168: 2118: 2078: 2073: 1889: 1808: 1798: 1704: 1659: 1652: 1319: 1006: 687: 442: 601:
classified it as a "probable human carcinogen", and after more studies, the
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Though it does not have a grain in the plane of the board, it does have one
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species may be used, making use of the endemic oil content of such trees.
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The trees are debarked after being cut. The bark can be sold for use in
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Over time, the term "MDF" has become a generic name for any dry-process
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and may cause allergy, eye and lung irritation when cutting and sanding
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Veneered MDF provides many of the advantages of MDF with a decorative
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Stable dimensions (less expansion and contraction than natural wood)
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Development of the worldwide production of MDF by region 1995-2021.
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similar in application to plywood. It is stronger and denser than
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product made by breaking down hardwood or softwood residuals into
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Hodgson, A. T.; Beal, D.; McIlvaine, J. E. R. (1 December 2002).
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European forest sector outlook study: 1960/2000/2020, main report
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MDF is often used in school projects because of its flexibility.
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MDF does not contain knots or rings, making it more uniform than
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MDF may be glued, doweled, or laminated. Typical fasteners are
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High screw pull-out strength in the face grain of the material
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The different kinds of MDF (sometimes labeled by colour) are:
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English, Brent, John A. Youngquist, and Andrzej M. Krzysik,
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during cutting and in service. However, MDF is not entirely
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Low-grade MDF may swell and break when saturated with water
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May warp or expand in humid environments if not sealed
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International Federation of Building and Wood Workers
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The Home Carpenters & Woodworker's Repair Manual
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binder, and forming it into panels by applying high
827: 60:. Unsourced material may be challenged and removed. 518:Dulls blades more quickly than many woods: Use of 3680: 871: 869: 420: 948:, United States Environmental Protection Agency 434:density throughout the thickness of the panel. 2013: 1255: 866: 599:United States Environmental Protection Agency 852:Australian National University Fenner School 754:R. Kozlowski and M. Helwig (December 1996). 1019: 607:International Agency for Research on Cancer 320:, the main species of tree used for MDF is 240:Moisture-resistant board is typically green 2020: 2006: 1262: 1248: 1222:Cellulosic polymers, blends and composites 1066: 773:ANSI A208.2 MDF for Interior Applications 190:The name derives from the distinction in 120:Learn how and when to remove this message 3528:Building and Wood Workers' International 711:. Decorativesurfaces.org. Archived from 570: 537: 365:Compared to other fibre boards, such as 265: 131: 987:Wood Material Science & Engineering 946:"An Introduction to Indoor Air Quality" 757:Critical Look on Cellulose Modification 14: 3681: 208: 2001: 1243: 553:panels made from MDF are used in the 3663: 1970: 736:. New York : United Nations. p. 32. 58:adding citations to reliable sources 29: 3653: 3513:American Association of Woodturners 1982: 1119: 360: 24: 1203: 566: 335: 25: 3705: 3543:National Wood Carvers Association 1269: 1228: 924:. WHO Press. 2006. Archived from 3662: 3652: 3643: 3642: 3518:Architectural Woodwork Institute 1981: 1969: 1960: 1959: 1068:10.1034/j.1600-0668.2002.01129.x 495: 389: 261: 213:MDF is typically made up of 82% 34: 2027: 1509:Oriented structural straw board 1175: 1145: 1091: 1042: 1013: 975: 951: 939: 624: 533: 473:Consistent in strength and size 175:. MDF is generally denser than 45:needs additional citations for 3523:British Woodworking Federation 1127:"Formaldehyde and Cancer Risk" 890: 856:Australian National University 797: 764: 747: 726: 701: 676: 13: 1: 3533:Caricature Carvers of America 999:10.1080/17480272.2017.1396622 805:"MDF, LDF, HDF - www.sppd.pl" 669: 457: 421:Comparison with natural woods 373:in the wood, then fed into a 221:resin glue, 8% water, and 1% 1220:in Gilbert, Richard D., ed. 545:being constructed out of MDF 246:MDF is typically red or blue 7: 959:"Medium Density Fibreboard" 877:"Medium Density Fibreboard" 682:Spence, William P. (2005). 642: 254:(500–800 kg/m) and to 237:Ultralight MDF plate (ULDF) 69:"Medium-density fibreboard" 10: 3710: 1900:Non-timber forest products 1524:Structural insulated panel 1211:Lignocellulosic Composites 898:"MDF Board FAQ - Tutorial" 634:a slice of hardwood about 590:volatile organic compounds 3638: 3612: 3561: 3548:Society of Wood Engravers 3505: 3419: 3369: 3326: 3198: 3191: 3079: 2966: 2908: 2727: 2718: 2661: 2332: 2251: 2242: 2066: 2035: 1955: 1847: 1781: 1728: 1635: 1587: 1544: 1438: 1277: 1131:National Cancer Institute 603:World Health Organization 511:, which is a known human 141:Medium-density fibreboard 18:Medium-density fiberboard 1865:Destructive distillation 228: 1885:Green building and wood 879:. Design-technology.org 732:United Nations (2005). 258:(600–1,450 kg/m). 256:high-density fibreboard 27:Engineered wood product 3625:Frameless construction 2706:Wood-plastic composite 1529:Wood–plastic composite 1455:Glued laminated timber 1450:Cross-laminated timber 900:. 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2851: 2847: 2843: 2838: 2835: 2833: 2830: 2828: 2825: 2823: 2820: 2818: 2815: 2813: 2810: 2808: 2805: 2803: 2800: 2798: 2795: 2793: 2790: 2788: 2787:Impact driver 2785: 2783: 2780: 2778: 2775: 2773: 2770: 2768: 2765: 2763: 2760: 2758: 2755: 2753: 2750: 2748: 2745: 2743: 2740: 2738: 2735: 2733: 2730: 2729: 2726: 2723: 2721: 2717: 2707: 2704: 2702: 2699: 2697: 2694: 2692: 2689: 2687: 2684: 2682: 2679: 2677: 2674: 2672: 2669: 2668: 2666: 2664: 2660: 2654: 2651: 2649: 2646: 2644: 2641: 2639: 2636: 2634: 2631: 2629: 2626: 2624: 2621: 2619: 2616: 2614: 2611: 2609: 2606: 2604: 2603:Red Quebracho 2601: 2599: 2596: 2594: 2591: 2589: 2586: 2584: 2581: 2579: 2576: 2574: 2571: 2569: 2566: 2564: 2561: 2559: 2556: 2554: 2551: 2548: 2547: 2542: 2541: 2536: 2533: 2531: 2528: 2526: 2523: 2521: 2520: 2515: 2513: 2510: 2508: 2505: 2503: 2500: 2498: 2495: 2493: 2490: 2488: 2485: 2483: 2480: 2478: 2475: 2473: 2470: 2468: 2465: 2463: 2460: 2458: 2455: 2453: 2450: 2448: 2445: 2443: 2440: 2438: 2435: 2433: 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1029:Fpl.fs.fed.us 1023: 1016: 1008: 1004: 1000: 996: 992: 988: 984: 978: 964: 960: 954: 947: 942: 928:on 2017-12-01 927: 923: 917: 915: 899: 893: 878: 872: 870: 861: 857: 853: 849: 843: 841: 839: 837: 835: 833: 831: 815:on 2021-08-24 814: 810: 806: 800: 786:on 2012-01-05 782: 775: 774: 767: 759: 758: 750: 743: 739: 735: 729: 715:on 2018-07-23 714: 710: 704: 697: 696:1-4027-1055-0 693: 689: 688:New York City 685: 679: 675: 665: 662: 660: 657: 655: 652: 650: 647: 646: 640: 632: 622: 618: 616: 612: 608: 604: 600: 594: 591: 587: 584: 580: 573: 564: 561: 558: 556: 552: 544: 540: 528: 524: 521: 517: 514: 510: 506: 503: 500: 499: 496:Disadvantages 490: 487: 484: 481: 478: 475: 472: 470: 466: 462: 461: 455: 453: 448: 444: 441:and pan-head 440: 435: 432: 428: 427:natural woods 418: 416: 412: 407: 403: 401: 396: 390:Sheet forming 387: 384: 378: 376: 372: 368: 358: 355: 351: 347: 343: 333: 331: 327: 323: 319: 315: 306: Oceania 268: 262:Manufacturing 259: 257: 253: 245: 242: 239: 236: 235: 234: 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Retrieved 713:the original 703: 690:: Sterling. 683: 678: 628: 625:Veneered MDF 619: 595: 583:Formaldehyde 581: 578: 562: 559: 555:shop fitting 548: 534:Applications 526: 509:formaldehyde 507:May release 463:Denser than 436: 424: 408: 404: 397: 393: 379: 364: 346:biomass fuel 339: 326:radiata pine 311: 288: Europe 276: Africa 249: 232: 223:paraffin wax 212: 200: 189: 144: 140: 139: 116: 107: 97: 90: 83: 76: 64: 52:Please help 47:verification 44: 3658:WikiProject 3604:Rift sawing 3594:Flat sawing 3482:Wood drying 3159:Scrub plane 3144:Razee plane 3094:Block plane 2948:Mitre clamp 2895:Wood scribe 2846:Combination 2588:Purpleheart 2284:Douglas fir 2234:Woodturning 2067:Occupations 2029:Woodworking 1940:Woodworking 1925:Wood drying 1910:Papermaking 1730:By-products 1636:Derivatives 1574:Pellet fuel 1315:Flitch beam 1157:Amrosia.com 631:wood veneer 476:Shapes well 452:pilot holes 348:in on-site 344:or used as 342:landscaping 318:New Zealand 169:temperature 3683:Categories 3613:Techniques 3562:Conversion 3492:Wood stain 3420:Treatments 3208:Birdsmouth 3174:Spokeshave 3124:Jack plane 3114:Fore plane 2953:Pipe clamp 2918:Band clamp 2842:Carpenters 2663:Engineered 2613:Rubberwood 2462:Eucalyptus 2266:Calocedrus 2179:Pyrography 2144:Kohlrosing 1782:Historical 1763:Wood flour 1612:Paperboard 1482:Fiberboard 1440:Engineered 1300:Bressummer 1192:2014-04-02 1167:17 January 1137:17 January 1111:17 January 1055:Indoor Air 1034:17 January 968:2016-12-14 932:2009-11-21 904:2014-04-02 883:2014-04-02 819:17 January 790:2012-06-06 742:9211169216 719:2014-04-02 670:References 659:Solid wood 513:carcinogen 458:Advantages 375:defibrator 322:plantation 282: Asia 215:wood fibre 203:fibreboard 196:fibreboard 157:defibrator 110:April 2012 80:newspapers 3402:Parquetry 3397:Oystering 3392:Marquetry 3233:Butterfly 2900:Workbench 2832:Sandpaper 2812:Mitre box 2757:Drawknife 2747:Burnisher 2732:Abrasives 2681:Hardboard 2342:Afromosia 2224:Whittling 2174:Parquetry 2159:Marquetry 2104:Certosina 2099:Carpentry 2089:Cabinetry 2036:Overviews 1804:Clapboard 1773:Woodchips 1768:Wood wool 1648:Cellulose 1643:Birch-tar 1597:Cardboard 1579:Wood fuel 1487:hardboard 1390:Reclaimed 1355:Panelling 1345:Log house 1340:Log cabin 1007:1748-0272 654:Hardboard 615:leukaemia 469:chipboard 431:isotropic 400:laminated 314:Australia 192:densities 3648:Category 3427:Adhesive 3407:Purfling 3387:Intarsia 3328:Profiles 3253:Dovetail 3192:Geometry 3031:Hand saw 3016:Crosscut 3001:Circular 2996:Chainsaw 2943:Holdfast 2608:Rosewood 2540:American 2535:Mahogany 2507:Jelutong 2477:Hornbeam 2442:Cocobolo 2437:Chestnut 2352:Andiroba 2164:Millwork 2129:Intarsia 2124:Fretwork 2119:Ébéniste 2048:Glossary 1965:Category 1946:Yakisugi 1880:Forestry 1848:See also 1789:Axe ties 1758:Tall oil 1738:Barkdust 1720:Wood gas 1700:Pine tar 1690:Methanol 1622:Pulpwood 1569:Firewood 1552:Charcoal 1545:Fuelwood 1492:Masonite 1420:Treenail 1320:Flooring 1214:Archived 1085:30065953 1077:12532755 983:Mantanis 643:See also 551:Slatwall 491:Flexible 367:Masonite 354:chipping 350:furnaces 330:eucalypt 173:pressure 147:) is an 3668:Commons 3584:Whipsaw 3579:Sawmill 3472:Varnish 3467:Thermal 3442:Lacquer 3377:Binding 3346:Chamfer 3213:Biscuit 3179:Surform 3071:Whipsaw 3041:Keyhole 3026:Fretsaw 3006:Compass 2991:Bucksaw 2981:Bandsaw 2976:Backsaw 2958:Sawbuck 2928:F-clamp 2923:C-clamp 2797:Jointer 2701:Plywood 2653:Zebrano 2593:Ovankol 2558:Meranti 2546:African 2517:Linden 2472:Hickory 2427:Cedrela 2422:Camphor 2417:Bubinga 2412:Boxwood 2392:Bilinga 2377:Avodire 2294:Juniper 2279:Cypress 2154:Luthier 2043:History 1976:Commons 1855:Biomass 1829:Tanbark 1753:Sawdust 1564:Firelog 1557:biochar 1519:Plywood 1477:I-joist 1395:Shingle 1350:Molding 809:Sppd.pl 465:plywood 324:-grown 177:plywood 94:scholar 3574:Hewing 3313:Splice 3268:Halved 3263:Groove 3258:Finger 3238:Coping 3223:Bridle 3200:Joints 3081:Planes 3066:Veneer 3056:Scroll 3051:Ripsaw 3036:Jigsaw 3011:Coping 2910:Clamps 2837:Square 2827:Shaper 2822:Router 2802:Mallet 2777:Gimlet 2752:Chisel 2648:Willow 2638:Walnut 2628:Totara 2618:Sapele 2583:Poplar 2568:Padauk 2530:Merbau 2502:Jarrah 2487:Imbuia 2482:Idigbo 2447:Cumaru 2432:Cherry 2357:Anigre 2319:Spruce 2272:Cedrus 2139:Khatam 2094:Caning 2057:lumber 1814:Potash 1715:Tannin 1675:Lignin 1589:Fibers 1534:lumber 1460:veneer 1400:Siding 1380:Rafter 1375:Purlin 1290:Batten 1283:timber 1279:Lumber 1083:  1075:  1005:  740:  698:p. 114 694:  636:1–2 mm 586:resins 439:T-nuts 415:bamboo 371:lignin 304:  298:  292:  286:  280:  274:  163:and a 96:  89:  82:  75:  67:  3452:Paint 3361:Ovolo 3356:Ogive 3341:Bevel 3308:Scarf 3293:Miter 3061:Table 3046:Miter 3021:Frame 2938:Gripe 2854:Speed 2850:Miter 2782:Gauge 2772:Float 2767:Fence 2762:Drill 2720:Tools 2643:Wenge 2633:Utile 2598:Ramin 2553:Maple 2525:Lovoa 2497:Iroko 2467:Hazel 2452:Ebony 2397:Birch 2387:Beech 2382:Balsa 2372:Aspen 2367:Apple 2347:Alder 2304:Kauri 2299:Larch 2261:Cedar 2244:Woods 2219:Treen 1895:Mulch 1705:Pitch 1627:Rayon 1607:Paper 1425:Truss 1365:Plate 1360:Plank 1325:Joist 1310:Cruck 1102:(PDF) 1081:S2CID 1025:(PDF) 784:(PDF) 777:(PDF) 411:Straw 229:Types 217:, 9% 165:resin 101:JSTOR 87:books 3351:Ogee 3336:Bead 3278:Knee 3248:Dado 3228:Butt 2968:Saws 2880:Vise 2817:Rasp 2742:Adze 2623:Teak 2578:Plum 2573:Pear 2334:Hard 2314:Rimu 2309:Pine 2253:Soft 2053:Wood 1670:Dyes 1653:nano 1617:Pulp 1442:wood 1410:Stud 1405:Sill 1370:Post 1330:Lath 1295:Beam 1169:2018 1139:2018 1113:2018 1073:PMID 1036:2018 1003:ISSN 821:2018 738:ISBN 692:ISBN 527:into 467:and 413:and 316:and 171:and 153:wood 73:news 3477:Wax 3447:Oil 3283:Lap 3218:Box 2986:Bow 2858:Try 2737:Axe 2691:OSB 2686:MDF 2563:Oak 2492:Ipê 2457:Elm 2362:Ash 2324:Yew 2289:Fir 1685:Lye 1497:MDF 1465:LVL 1305:CLS 1063:doi 995:doi 605:'s 312:In 194:of 161:wax 145:MDF 56:by 3685:: 2856:, 2852:, 2848:, 2844:, 2543:, 2269:, 1185:. 1155:. 1129:. 1104:. 1079:. 1071:. 1059:12 1057:. 1053:. 1027:. 1001:. 991:13 989:. 961:. 913:^ 868:^ 850:. 829:^ 807:. 686:. 454:. 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Medium-density fiberboard

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engineered wood
wood
defibrator
wax
resin
temperature
pressure
plywood
building material
particle board
densities
fibreboard
fibreboard
wood fibre
urea-formaldehyde
paraffin wax
Fire retardant

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