34:
437:, and it was this engine that they proposed to use in their new vehicle. Both van projects were presented to management, who was already moving to consolidate both product lines and corporate divisions in Europe and Britain. The decision was made to approve a single body and chassis but allow England and Germany to use their own engines. The V-series name was also dropped in favour of the Transit name in England.
539:
left open and do significant damage. Another weakness was in the oil pump drive. The camshaft drove the distributor (Ford or Lucas) through a skew gear, which in turn drove a hexagonal shaft that powered the oil pump. If the hex shaft rounded off it would no longer engage with the distributor drive and the oil pump would stop, starving the engine of oil.
402:. While Ford would not duplicate the Volkswagen's rear-engined drivetrain, the advantages of its flat floor and unimpeded driver access led to the team proposing a vehicle with a V4 engine mounted ahead of the driver to free up cargo space. In the end both a V4 and V6 engine were approved, sharing a 60° included angle between the
397:
The project's goal was to produce an engine suitable for use in both passenger cars and work vans, with marine and industrial applications also under consideration. Right from the outset both high- and low-compression petrol versions were planned, as was a diesel version. For the van application, the
509:
to the Essex V4. In the related Essex V6 these vibrations were less pronounced, so the V6 did not have a balance shaft. Even with the balance shaft, and notwithstanding Ford's promoting the V4-equipped
Corsair as "The car that is seen and not heard", reviewers of V4-powered cars frequently commented
619:
model. Released in 1969, this version remained in production until 1971; the company went into receivership one year later. When the Marcos GT was revived in component form in 1982 the Essex V4 was included in the list of supported engines. Total production of V4 Marcos cars is usually estimated to
538:
The change to the camshaft drive gear was made to address a weakness in the engine. This timing gear was originally a fibre composite part that could break at high rpm or with age. Since the engine was an interference type, a failed timing gear made it possible for the pistons to contact any valves
535:, changing the shape of the inlet ports from an O shape to a D shape and increasing the compression ratio slightly from 8.9:1 to 9.0:1. Other changes included moving the oil dipstick from the front to the left side of the engine, and making the camshaft drive gear out of steel with fibre teeth.
492:
of 7.7:1. A ratio of 9.1:1 was standard for 1.7 L engines in passenger cars, while 8.9:1 was standard for 2.0 L engines in passenger cars and was optional for the 2.0 L in the
Transit. Power output varied from 73 hp (54.4 kW) for the low-compression 1.7 L engine to
393:
Development of the Essex engine family began in 1961. While design of the new engine would be handled by engine design director Alan
Worters and a team consisting of Alan Aitken, John Pask, and George Soule, a product planning team would also be involved. The first product strategy meeting was
497:
design and bowl-in-crown pistons, different compression ratios were achieved with different cylinder heads. Low-compression cylinder heads such as the ones fitted to Ford
Transits had shallow combustion chambers in them while high-compression heads were completely flat.
585:
2000GT mounted a 2.0 L Essex V4 producing 92 hp (93.3 PS; 68.6 kW) at 5500 rpm and 141 N⋅m (104.0 lb⋅ft) of torque at 3600 rpm. When the Capri II was released in 1974, the 2.0 L Essex V4 was replaced by either the 2.0 L
550:
Released in 1965, the MK1 Transit with its flat front and short bonnet was designed for the Essex V4. Both 1.7 L and 2.0 L versions were available at the outset. The planned diesel version of the Essex did not reach production, so a
575:. A revised Essex V4 with a 2-bbl carburettor was fitted in the 2000E version of the Corsair. The most powerful factory version of the Essex V4 appeared in the Ford Corsair 2000E Deluxe and produced 103 hp (104.4 PS; 76.8 kW).
528:. These changes brought horsepower to 97 hp (72.3 kW) at 5000 rpm, up from 88 hp (65.6 kW). A revised clutch and flywheel were fitted in July 1968, and in October of the same year the oil pump was redesigned.
472:
All Essex V4s had the same 93.66 mm (3.69 in) bore diameter, but the 1.7 L version had a stroke length of 60.35 mm (2.38 in) and the 2.0 L version had a stroke length of 72.42 mm (2.85 in).
747:, as well as to the Capri. By the early seventies, a more refined version of the engine produced 76.6 kW (104.1 PS; 102.7 hp) SAE, or 64.7 kW (88.0 PS; 86.8 hp) net — similar to the DIN rating.
440:
A £14 million investment in renovations to the
Dagenham plant where the new engines would be produced was funded. The Essex V4 first appeared in 1965 in both the Ford Transit Mk1 van and the Ford Corsair saloon.
493:
93 hp (69.4 kW) for the high-compression 2.0 L engine, while torque ranged from 100 lb⋅ft (136 N⋅m) to 123.5 lb⋅ft (167.4 N⋅m). With the Essex V4 engine's
433:
was proceeding with a design for a new commercial van of their own to be called the
Transit. Ford in Germany already had a V4 engine in production; the American-designed
571:
produced their own Ford
Corsair V4 GT Crayford Convertible with the 2.0 L V4 from 1966 to 1968. A V4-powered estate conversion was built by coachbuilder
578:
The revised Zephyr Mk IV line debuted in 1966. The Zephyr 4 model was powered by the 2.0 L Essex. The model remained in production until 1972.
449:
The Essex V4 is a 60° V4 engine with a cast iron cylinder block and heads. The engine block was just 20 in (510 mm) long. The engine uses
542:
Other problems experienced with early engines included leaking head gaskets, worn balance shaft bearings, and big-end or main bearing failures.
973:
394:
chaired by Ford product planning manager
Terence Beckett. Philip Ives was manager of a new engine and transmissions planning department.
855:
522:
604:, released in March 1972 as the Corsair's replacement, was also available with the 2.0 L Essex V4. The Granada-based
1101:
1054:
531:
Between 1971 and 1972 the Essex V4 (and V6) engines were upgraded again. Power output increased by using a different
907:
513:
For the 1967 release of the
Corsair 2000E the 2.0 L engine received larger ports, a new camshaft, and a 2-bbl
601:
469:. Inlet valves had a diameter of 41 mm (1.6 in), while exhaust valves were 37 mm (1.5 in).
959:
945:
739:. Due to local content laws, the South African motor had a more varied usage, uniquely being fitted to the
564:
Also debuting in 1965, the Ford
Corsair offered both the 1.7 L and 2.0 L versions of the engine.
561:
was made available in Mk1 Transits, which required a longer "Bullnose" bonnet to clear the longer engine.
926:
799:
888:
415:
244:
422:
design and some internal dimensions and have many parts in common, including pistons, valves, and
450:
616:
594:
399:
735:
The 2.0 L Essex V4 was also built in South Africa, where it was originally fitted to the
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434:
374:
33:
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1038:. Vol. 16, no. 10. Cape Town, South Africa: Ramsay, Son & Parker (Pty) Ltd.
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lengths were the same, so the different displacements were achieved by changing the
572:
514:
211:
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518:
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346:
256:
119:
502:
474:
239:
167:
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341:
from 1965 to 1977. The engine was available in both 1.7 L and 2.0 L
1085:
800:"Technical data Ford Capri Mk I - 2000 GT - L / X / XL / R / XLR (1969-1973)"
608:
offered either the 1.7 L or 2.0 L displacements from 1972 to 1974.
558:
506:
403:
151:
109:
620:
have been 78 units, although some references report as few as just 40 cars.
429:
While work was progressing in England on the van to be called the V-series,
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The 1.7 L and 2.0 L engines in the Transit van had a standard
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207:
162:
1034:
Wright, Cedric, ed. (November 1972). "Ford Cortina V4 2000 L sedan".
334:
227:
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83:
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232:
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275:
1064:. Vol. 133, no. 7. Chilton Company. pp. 21–22.
398:
product planners examined the features of the market-leading
354:
200:
781:
Wood, Jonathan (February 1995). "An engine called Essex".
988:"From then until now... A brief history of Marcos Cars"
267:
92 bhp (69 kW; 93 PS) (HC 2.0 L)
264:
73 bhp (54 kW; 74 PS) (LC 1.7 L)
481:throw lengths and the piston heights. The cylinder
974:"1966-1972 FORD Zephyr/Zodiac MkIV specifications"
644:UK Transit van 1.7 and 2.0 litre models released.
623:
101:2.0 L; 121.8 cu in (1,996 cc)
98:1.7 L; 101.5 cu in (1,663 cc)
1083:
652:Zephyr Four Mark IV 2.0 litre model released.
1029:
1027:
642:Corsair V4 1.7 and 2.0 litre models released.
937:
856:"Ford's 2-litre - Driving the Corsair V4 GT"
1071:"The Ford transit mark one Essex V4 Engine"
952:
908:"The Ford Corsair 2000E - an excellent car"
838:"The Ford transit mark one Essex V4 Engine"
776:
774:
772:
280:135 N⋅m (100 lb⋅ft) (1.7 L)
1024:
918:
684:Zephyr Four 2.0 litre model discontinued.
668:Capri 2000GT 2.0 litre V4 model released.
349:, the Essex V4 was produced at a plant in
282:166 N⋅m (122 lb⋅ft) (2.0 L)
32:
980:
794:
792:
130:72.42 mm (2.85 in) (2.0 L)
127:60.35 mm (2.38 in) (1.7 L)
866:
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21:Reciprocating internal combustion engine
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832:
830:
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998:
943:
789:
724:Transit 2.0 litre model discontinued.
716:Transit 1.7 litre model discontinued.
676:Corsair 2.0 litre model discontinued.
660:Corsair 1.7 litre model discontinued.
1052:
966:
889:"A short history of the Ford Corsair"
881:
810:
708:Consul 2.0 litre model discontinued.
825:
780:
700:Capri 2.0 litre model discontinued.
510:on the engine's lack of smoothness.
444:
944:Dredge, Richard (4 February 2018).
505:inherent in a 60° V4, Ford added a
13:
924:
905:
337:petrol engine manufactured by the
14:
1113:
1068:
1046:
1004:
692:Consul 2.0 litre model released.
1055:"News — British Ford's New V-4s"
593:TL20 inline-4 or the 2.0 L
1053:Scott, David (1 October 1965).
783:Thoroughbred & Classic Cars
730:
545:
873:"Autotest Ford Capri 2000GT".
817:"First of Europe's '66 Cars".
624:Essex V4 UK production history
521:in place of the earlier 1-bbl
457:per cylinder operated through
353:, originally in the county of
38:Ford Essex V4 in a 1966 Zephyr
1:
946:"Ford Capri Mk1 Buying Guide"
927:"Essex Engine – Introduction"
762:
414:. The resulting Essex V4 and
361:. The engine was used in the
190:7.7:1 / 8.9:1 / 9.0:1 / 9.1:1
214:32/36 DGAV 2-bbl carburettor
114:93.66 mm (3.69 in)
7:
750:
517:32DIF carburettor on a new
10:
1118:
1011:Unofficial Marcos Homepage
388:
1102:Gasoline engines by model
611:The Essex V4 was used by
317:
306:
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297:148 kg (326 lb)
291:
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73:
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31:
26:
960:"FORD CAPRI MK1 REVIEW"
176:Valvetrain drive system
595:Ford Cologne V6 engine
453:cylinder heads with 2
400:Volkswagen Transporter
1075:www.baconsdozen.co.uk
1062:Automotive Industries
1007:"Chassis Information"
615:sports cars in their
467:camshaft in the block
435:Ford Taunus V4 engine
912:Motor Sport Magazine
860:Motor Sport Magazine
757:List of Ford engines
569:Crayford Engineering
906:B., W. (May 1967).
495:Heron cylinder head
80:Naturally aspirated
1036:CAR (South Africa)
976:. 16 October 2014.
895:. 9 November 2017.
501:To counteract the
420:combustion chamber
339:Ford Motor Company
311:Ford Zephyr engine
55:Ford Motor Company
992:www.marcos-oc.com
931:oldfordclub.co.za
842:baconsdozen.co.uk
728:
727:
490:compression ratio
445:Technical details
327:
326:
322:Ford Pinto engine
186:Compression ratio
16:Automobile engine
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821:. December 1965.
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503:engine vibration
416:Essex V6 engines
357:, later part of
206:Ford 1250 1-bbl
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877:. 10 July 1969.
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819:Popular Science
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745:17M (Taunus P7)
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519:intake manifold
455:overhead valves
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431:Ford of Germany
418:share the same
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347:Ford of Britain
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222:Petrol (leaded)
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1047:External links
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617:Marcos 2 litre
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381:Mk IV and the
345:. Designed by
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862:. April 1966.
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804:Capri Schweiz
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507:balance shaft
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110:Cylinder bore
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27:Ford Essex V4
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1092:Ford engines
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1069:Bacon, Kev.
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1016:15 September
1014:. Retrieved
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731:South Africa
610:
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581:In 1969 the
580:
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566:Coachbuilder
563:
549:
546:Applications
541:
537:
530:
512:
500:
487:
483:firing order
471:
465:by a single
448:
439:
428:
412:stroke ratio
396:
392:
383:Ford Transit
363:Ford Corsair
330:
328:
313:(4 cylinder)
257:Power output
245:Water-cooled
91:Displacement
50:Manufacturer
18:
743:and to the
697:March 1974
689:March 1972
665:March 1969
649:April 1966
606:Ford Consul
602:Mk1 Granada
463:rocker arms
424:spark plugs
379:Ford Zephyr
359:east London
307:Predecessor
208:carburettor
64:1965 - 1977
1097:V4 engines
1086:Categories
893:haynes.com
763:References
741:Cortina TC
705:July 1974
673:June 1970
479:crankshaft
408:oversquare
385:Mk I van.
343:capacities
302:Chronology
293:Dry weight
287:Dimensions
228:Oil system
195:Combustion
163:Valvetrain
61:Production
526:Stromberg
451:crossflow
410:bore and
318:Successor
219:Fuel type
157:Cast iron
145:Cast iron
751:See also
556:inline-4
533:camshaft
459:pushrods
351:Dagenham
331:Essex V4
233:Wet sump
154:material
141:material
44:Overview
962:. 2017.
875:Autocar
737:Corsair
553:Perkins
406:and an
389:History
375:Granada
634:Event
613:Marcos
573:Abbott
523:Zenith
377:Mk I,
371:Consul
369:Mk I,
251:Output
203:system
69:Layout
1058:(PDF)
713:1975
631:Date
591:Pinto
583:Capri
515:Weber
367:Capri
355:Essex
333:is a
212:Weber
180:Gears
1018:2014
600:The
461:and
329:The
201:Fuel
82:60°
588:OHC
168:OHV
1088::
1073:.
1060:.
1026:^
1009:.
990:.
929:.
910:.
891:.
858:.
840:.
827:^
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791:^
771:^
597:.
426:.
365:,
335:V4
84:V4
1077:.
1020:.
994:.
948:.
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914:.
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806:.
785:.
373:/
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