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Ford Essex V4 engine

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34: 437:, and it was this engine that they proposed to use in their new vehicle. Both van projects were presented to management, who was already moving to consolidate both product lines and corporate divisions in Europe and Britain. The decision was made to approve a single body and chassis but allow England and Germany to use their own engines. The V-series name was also dropped in favour of the Transit name in England. 539:
left open and do significant damage. Another weakness was in the oil pump drive. The camshaft drove the distributor (Ford or Lucas) through a skew gear, which in turn drove a hexagonal shaft that powered the oil pump. If the hex shaft rounded off it would no longer engage with the distributor drive and the oil pump would stop, starving the engine of oil.
402:. While Ford would not duplicate the Volkswagen's rear-engined drivetrain, the advantages of its flat floor and unimpeded driver access led to the team proposing a vehicle with a V4 engine mounted ahead of the driver to free up cargo space. In the end both a V4 and V6 engine were approved, sharing a 60° included angle between the 397:
The project's goal was to produce an engine suitable for use in both passenger cars and work vans, with marine and industrial applications also under consideration. Right from the outset both high- and low-compression petrol versions were planned, as was a diesel version. For the van application, the
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to the Essex V4. In the related Essex V6 these vibrations were less pronounced, so the V6 did not have a balance shaft. Even with the balance shaft, and notwithstanding Ford's promoting the V4-equipped Corsair as "The car that is seen and not heard", reviewers of V4-powered cars frequently commented
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model. Released in 1969, this version remained in production until 1971; the company went into receivership one year later. When the Marcos GT was revived in component form in 1982 the Essex V4 was included in the list of supported engines. Total production of V4 Marcos cars is usually estimated to
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The change to the camshaft drive gear was made to address a weakness in the engine. This timing gear was originally a fibre composite part that could break at high rpm or with age. Since the engine was an interference type, a failed timing gear made it possible for the pistons to contact any valves
535:, changing the shape of the inlet ports from an O shape to a D shape and increasing the compression ratio slightly from 8.9:1 to 9.0:1. Other changes included moving the oil dipstick from the front to the left side of the engine, and making the camshaft drive gear out of steel with fibre teeth. 492:
of 7.7:1. A ratio of 9.1:1 was standard for 1.7 L engines in passenger cars, while 8.9:1 was standard for 2.0 L engines in passenger cars and was optional for the 2.0 L in the Transit. Power output varied from 73 hp (54.4 kW) for the low-compression 1.7 L engine to
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Development of the Essex engine family began in 1961. While design of the new engine would be handled by engine design director Alan Worters and a team consisting of Alan Aitken, John Pask, and George Soule, a product planning team would also be involved. The first product strategy meeting was
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design and bowl-in-crown pistons, different compression ratios were achieved with different cylinder heads. Low-compression cylinder heads such as the ones fitted to Ford Transits had shallow combustion chambers in them while high-compression heads were completely flat.
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2000GT mounted a 2.0 L Essex V4 producing 92 hp (93.3 PS; 68.6 kW) at 5500 rpm and 141 N⋅m (104.0 lb⋅ft) of torque at 3600 rpm. When the Capri II was released in 1974, the 2.0 L Essex V4 was replaced by either the 2.0 L
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Released in 1965, the MK1 Transit with its flat front and short bonnet was designed for the Essex V4. Both 1.7 L and 2.0 L versions were available at the outset. The planned diesel version of the Essex did not reach production, so a
575:. A revised Essex V4 with a 2-bbl carburettor was fitted in the 2000E version of the Corsair. The most powerful factory version of the Essex V4 appeared in the Ford Corsair 2000E Deluxe and produced 103 hp (104.4 PS; 76.8 kW). 528:. These changes brought horsepower to 97 hp (72.3 kW) at 5000 rpm, up from 88 hp (65.6 kW). A revised clutch and flywheel were fitted in July 1968, and in October of the same year the oil pump was redesigned. 472:
All Essex V4s had the same 93.66 mm (3.69 in) bore diameter, but the 1.7 L version had a stroke length of 60.35 mm (2.38 in) and the 2.0 L version had a stroke length of 72.42 mm (2.85 in).
747:, as well as to the Capri. By the early seventies, a more refined version of the engine produced 76.6 kW (104.1 PS; 102.7 hp) SAE, or 64.7 kW (88.0 PS; 86.8 hp) net — similar to the DIN rating. 440:
A £14 million investment in renovations to the Dagenham plant where the new engines would be produced was funded. The Essex V4 first appeared in 1965 in both the Ford Transit Mk1 van and the Ford Corsair saloon.
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93 hp (69.4 kW) for the high-compression 2.0 L engine, while torque ranged from 100 lb⋅ft (136 N⋅m) to 123.5 lb⋅ft (167.4 N⋅m). With the Essex V4 engine's
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was proceeding with a design for a new commercial van of their own to be called the Transit. Ford in Germany already had a V4 engine in production; the American-designed
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produced their own Ford Corsair V4 GT Crayford Convertible with the 2.0 L V4 from 1966 to 1968. A V4-powered estate conversion was built by coachbuilder
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The revised Zephyr Mk IV line debuted in 1966. The Zephyr 4 model was powered by the 2.0 L Essex. The model remained in production until 1972.
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The Essex V4 is a 60° V4 engine with a cast iron cylinder block and heads. The engine block was just 20 in (510 mm) long. The engine uses
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Other problems experienced with early engines included leaking head gaskets, worn balance shaft bearings, and big-end or main bearing failures.
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chaired by Ford product planning manager Terence Beckett. Philip Ives was manager of a new engine and transmissions planning department.
855: 522: 604:, released in March 1972 as the Corsair's replacement, was also available with the 2.0 L Essex V4. The Granada-based 1101: 1054: 531:
Between 1971 and 1972 the Essex V4 (and V6) engines were upgraded again. Power output increased by using a different
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For the 1967 release of the Corsair 2000E the 2.0 L engine received larger ports, a new camshaft, and a 2-bbl
601: 469:. Inlet valves had a diameter of 41 mm (1.6 in), while exhaust valves were 37 mm (1.5 in). 959: 945: 739:. Due to local content laws, the South African motor had a more varied usage, uniquely being fitted to the 564:
Also debuting in 1965, the Ford Corsair offered both the 1.7 L and 2.0 L versions of the engine.
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was made available in Mk1 Transits, which required a longer "Bullnose" bonnet to clear the longer engine.
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design and some internal dimensions and have many parts in common, including pistons, valves, and
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The 2.0 L Essex V4 was also built in South Africa, where it was originally fitted to the
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lengths were the same, so the different displacements were achieved by changing the
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from 1965 to 1977. The engine was available in both 1.7 L and 2.0 L
1085: 800:"Technical data Ford Capri Mk I - 2000 GT - L / X / XL / R / XLR (1969-1973)" 608:
offered either the 1.7 L or 2.0 L displacements from 1972 to 1974.
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have been 78 units, although some references report as few as just 40 cars.
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While work was progressing in England on the van to be called the V-series,
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The 1.7 L and 2.0 L engines in the Transit van had a standard
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Wright, Cedric, ed. (November 1972). "Ford Cortina V4 2000 L sedan".
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product planners examined the features of the market-leading
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Wood, Jonathan (February 1995). "An engine called Essex".
988:"From then until now... A brief history of Marcos Cars" 267:
92 bhp (69 kW; 93 PS) (HC 2.0 L)
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73 bhp (54 kW; 74 PS) (LC 1.7 L)
481:throw lengths and the piston heights. The cylinder 974:"1966-1972 FORD Zephyr/Zodiac MkIV specifications" 644:UK Transit van 1.7 and 2.0 litre models released. 623: 101:2.0 L; 121.8 cu in (1,996 cc) 98:1.7 L; 101.5 cu in (1,663 cc) 1083: 652:Zephyr Four Mark IV 2.0 litre model released. 1029: 1027: 642:Corsair V4 1.7 and 2.0 litre models released. 937: 856:"Ford's 2-litre - Driving the Corsair V4 GT" 1071:"The Ford transit mark one Essex V4 Engine" 952: 908:"The Ford Corsair 2000E - an excellent car" 838:"The Ford transit mark one Essex V4 Engine" 776: 774: 772: 280:135 N⋅m (100 lb⋅ft) (1.7 L) 1024: 918: 684:Zephyr Four 2.0 litre model discontinued. 668:Capri 2000GT 2.0 litre V4 model released. 349:, the Essex V4 was produced at a plant in 282:166 N⋅m (122 lb⋅ft) (2.0 L) 32: 980: 794: 792: 130:72.42 mm (2.85 in) (2.0 L) 127:60.35 mm (2.38 in) (1.7 L) 866: 769: 21:Reciprocating internal combustion engine 899: 848: 832: 830: 828: 1084: 1033: 998: 943: 789: 724:Transit 2.0 litre model discontinued. 716:Transit 1.7 litre model discontinued. 676:Corsair 2.0 litre model discontinued. 660:Corsair 1.7 litre model discontinued. 1052: 966: 889:"A short history of the Ford Corsair" 881: 810: 708:Consul 2.0 litre model discontinued. 825: 780: 700:Capri 2.0 litre model discontinued. 510:on the engine's lack of smoothness. 444: 944:Dredge, Richard (4 February 2018). 505:inherent in a 60° V4, Ford added a 13: 924: 905: 337:petrol engine manufactured by the 14: 1113: 1068: 1046: 1004: 692:Consul 2.0 litre model released. 1055:"News — British Ford's New V-4s" 593:TL20 inline-4 or the 2.0 L 1053:Scott, David (1 October 1965). 783:Thoroughbred & Classic Cars 730: 545: 873:"Autotest Ford Capri 2000GT". 817:"First of Europe's '66 Cars". 624:Essex V4 UK production history 521:in place of the earlier 1-bbl 457:per cylinder operated through 353:, originally in the county of 38:Ford Essex V4 in a 1966 Zephyr 1: 946:"Ford Capri Mk1 Buying Guide" 927:"Essex Engine – Introduction" 762: 414:. The resulting Essex V4 and 361:. The engine was used in the 190:7.7:1 / 8.9:1 / 9.0:1 / 9.1:1 214:32/36 DGAV 2-bbl carburettor 114:93.66 mm (3.69 in) 7: 750: 517:32DIF carburettor on a new 10: 1118: 1011:Unofficial Marcos Homepage 388: 1102:Gasoline engines by model 611:The Essex V4 was used by 317: 306: 301: 297:148 kg (326 lb) 291: 286: 274: 255: 250: 238: 226: 218: 199: 194: 184: 174: 170:, two valves per cylinder 161: 150: 137: 118: 108: 89: 73: 68: 60: 48: 43: 31: 26: 960:"FORD CAPRI MK1 REVIEW" 176:Valvetrain drive system 595:Ford Cologne V6 engine 453:cylinder heads with 2 400:Volkswagen Transporter 1075:www.baconsdozen.co.uk 1062:Automotive Industries 1007:"Chassis Information" 615:sports cars in their 467:camshaft in the block 435:Ford Taunus V4 engine 912:Motor Sport Magazine 860:Motor Sport Magazine 757:List of Ford engines 569:Crayford Engineering 906:B., W. (May 1967). 495:Heron cylinder head 80:Naturally aspirated 1036:CAR (South Africa) 976:. 16 October 2014. 895:. 9 November 2017. 501:To counteract the 420:combustion chamber 339:Ford Motor Company 311:Ford Zephyr engine 55:Ford Motor Company 992:www.marcos-oc.com 931:oldfordclub.co.za 842:baconsdozen.co.uk 728: 727: 490:compression ratio 445:Technical details 327: 326: 322:Ford Pinto engine 186:Compression ratio 16:Automobile engine 1109: 1078: 1065: 1059: 1040: 1039: 1031: 1022: 1021: 1019: 1017: 1002: 996: 995: 984: 978: 977: 970: 964: 963: 956: 950: 949: 941: 935: 934: 922: 916: 915: 903: 897: 896: 885: 879: 878: 870: 864: 863: 852: 846: 845: 834: 823: 822: 821:. December 1965. 814: 808: 807: 796: 787: 786: 778: 628: 627: 503:engine vibration 416:Essex V6 engines 357:, later part of 206:Ford 1250 1-bbl 36: 24: 23: 1117: 1116: 1112: 1111: 1110: 1108: 1107: 1106: 1082: 1081: 1057: 1049: 1044: 1043: 1032: 1025: 1015: 1013: 1003: 999: 986: 985: 981: 972: 971: 967: 958: 957: 953: 942: 938: 923: 919: 904: 900: 887: 886: 882: 877:. 10 July 1969. 872: 871: 867: 854: 853: 849: 836: 835: 826: 819:Popular Science 816: 815: 811: 798: 797: 790: 779: 770: 765: 753: 745:17M (Taunus P7) 733: 643: 626: 548: 519:intake manifold 455:overhead valves 447: 431:Ford of Germany 418:share the same 391: 347:Ford of Britain 281: 270: 222:Petrol (leaded) 210: 133: 104: 39: 22: 17: 12: 11: 5: 1115: 1105: 1104: 1099: 1094: 1080: 1079: 1066: 1048: 1047:External links 1045: 1042: 1041: 1023: 997: 979: 965: 951: 936: 917: 898: 880: 865: 847: 824: 809: 788: 767: 766: 764: 761: 760: 759: 752: 749: 732: 729: 726: 725: 722: 718: 717: 714: 710: 709: 706: 702: 701: 698: 694: 693: 690: 686: 685: 682: 681:December 1971 678: 677: 674: 670: 669: 666: 662: 661: 658: 657:November 1968 654: 653: 650: 646: 645: 640: 636: 635: 632: 625: 622: 617:Marcos 2 litre 547: 544: 475:Connecting rod 446: 443: 404:cylinder banks 390: 387: 381:Mk IV and the 345:. Designed by 325: 324: 319: 315: 314: 308: 304: 303: 299: 298: 295: 289: 288: 284: 283: 278: 272: 271: 269: 268: 265: 261: 259: 253: 252: 248: 247: 242: 240:Cooling system 236: 235: 230: 224: 223: 220: 216: 215: 204: 197: 196: 192: 191: 188: 182: 181: 178: 172: 171: 165: 159: 158: 155: 148: 147: 142: 139:Cylinder block 135: 134: 132: 131: 128: 124: 122: 116: 115: 112: 106: 105: 103: 102: 99: 95: 93: 87: 86: 77: 71: 70: 66: 65: 62: 58: 57: 52: 46: 45: 41: 40: 37: 29: 28: 20: 15: 9: 6: 4: 3: 2: 1114: 1103: 1100: 1098: 1095: 1093: 1090: 1089: 1087: 1076: 1072: 1067: 1063: 1056: 1051: 1050: 1037: 1030: 1028: 1012: 1008: 1005:Saxby, Mark. 1001: 993: 989: 983: 975: 969: 961: 955: 947: 940: 932: 928: 925:Warner, Kim. 921: 913: 909: 902: 894: 890: 884: 876: 869: 862:. April 1966. 861: 857: 851: 843: 839: 833: 831: 829: 820: 813: 805: 804:Capri Schweiz 801: 795: 793: 784: 777: 775: 773: 768: 758: 755: 754: 748: 746: 742: 738: 723: 721:January 1978 720: 719: 715: 712: 711: 707: 704: 703: 699: 696: 695: 691: 688: 687: 683: 680: 679: 675: 672: 671: 667: 664: 663: 659: 656: 655: 651: 648: 647: 641: 639:October 1965 638: 637: 633: 630: 629: 621: 618: 614: 609: 607: 603: 598: 596: 592: 589: 584: 579: 576: 574: 570: 567: 562: 560: 559:diesel engine 557: 554: 543: 540: 536: 534: 529: 527: 524: 520: 516: 511: 508: 507:balance shaft 504: 499: 496: 491: 486: 485:was 1-3-2-4. 484: 480: 476: 470: 468: 464: 460: 456: 452: 442: 438: 436: 432: 427: 425: 421: 417: 413: 409: 405: 401: 395: 386: 384: 380: 376: 372: 368: 364: 360: 356: 352: 348: 344: 340: 336: 332: 323: 320: 316: 312: 309: 305: 300: 296: 294: 290: 285: 279: 277: 276:Torque output 273: 266: 263: 262: 260: 258: 254: 249: 246: 243: 241: 237: 234: 231: 229: 225: 221: 217: 213: 209: 205: 202: 198: 193: 189: 187: 183: 179: 177: 173: 169: 166: 164: 160: 156: 153: 152:Cylinder head 149: 146: 143: 140: 136: 129: 126: 125: 123: 121: 120:Piston stroke 117: 113: 111: 110:Cylinder bore 107: 100: 97: 96: 94: 92: 88: 85: 81: 78: 76: 75:Configuration 72: 67: 63: 59: 56: 53: 51: 47: 42: 35: 30: 27:Ford Essex V4 25: 19: 1092:Ford engines 1074: 1069:Bacon, Kev. 1061: 1035: 1016:15 September 1014:. 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Index


Manufacturer
Ford Motor Company
Configuration
Naturally aspirated
V4
Displacement
Cylinder bore
Piston stroke
Cylinder block
Cast iron
Cylinder head
Valvetrain
OHV
Valvetrain drive system
Compression ratio
Fuel
carburettor
Weber
Oil system
Wet sump
Cooling system
Water-cooled
Power output
Torque output
Dry weight
Ford Zephyr engine
Ford Pinto engine
V4
Ford Motor Company

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