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Spare part

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493: 421: 225: 73: 32: 175: 350:, would cause a long shutdown of equipment because it would take a long time to get a replacement for them. Capital parts are typically repaired or replaced during planned overhauls/scheduled inspections.  As description implies, these Capital Parts are typically expensive and are depreciated over time. 411:
typically refer to those spare parts that are used during operation of equipment and would not require planned overhauls/scheduled inspections to replace. In an industrial setting, operational spares would be gages, valves (solenoid, MOVs that are in redundancy), transmitters, I/O boards, small
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and the ability to effect the repair of damaged equipment are significant contributors to the success of military operations. Systems that are in a mission-incapable (MICAP) status due lack of spare parts are said to be "awaiting parts" (AWP), also known as not mission capable due to supply (NMCS).
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The cost of having serviceable parts available in inventory can be tremendous, as items that are prone to failure may be demanded frequently from inventory, requiring significant inventory levels to avoid depletion. For military programs, the cost of spare inventory can be a significant portion of
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Repairable parts are parts that are deemed worthy of repair, usually by virtue of economic consideration of their repair cost. Rather than bear the cost of completely replacing a finished product, repairables typically are designed to enable more affordable maintenance by being more modular. That
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a replacement part and the cost of repairing a failed part. When the cost of repair becomes a significant percentage of the cost of replacement, it becomes economically favorable to simply order a replacement part. In such cases, the part is said to be "beyond economic repair" (BER), and the
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typically refer to those spare parts used in conjunction with Capital Parts during planned overhauls/scheduled inspections and maybe reused but typically are not repairable and are discarded after removal from use if Inspection Spares are damaged. These Inspection Spares are sometimes
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mis-characterized as Capital spares (vs Capital Parts) and are also confounded with Inspection Consumables, which must be replaced at every inspection/outage.  (an example of inspection spares would be bearings and mechanical seals, large bolts and nuts.)
512:(MTBF), replacement rates for consumption of consumables are higher than an equivalent item treated as a repairable part. Therefore, consumables tend to be lower-cost items. One Example is in heavy machinery such as brake oils, hydraulic fluids, and belts. 753:(LRUs). LRUs make it possible to quickly replace an unserviceable (failed) part with a serviceable (working) replacement. This makes it relatively straightforward to repair complex military hardware, at the expense of having a ready supply of spare parts. 598:
cannot require a trader to repair or replace goods if "the repair or replacement is impossible", implying that if spare parts are no longer available the consumer's Right to Repair (or to have a spare part supplied) would be lost.
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In an industrial environment, spare parts are described in several manner to distinguish key features of various spare parts. The following describes spare part types and their typically functionality.
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are typically replaced during planned overhauls/scheduled inspections and an example of these would be fan belt, gaskets, lube oil, oil filters, etc. (for a car, it would be engine oil or transmission oil)
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allows components to be more easily removed, repaired, and replaced, enabling cheaper replacement. Spare parts that are needed to support condemnation of repairable parts are known as
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A rotable pool is a pool of repairable spare parts inventory set aside to allow for multiple repairs to be accomplished simultaneously, which can be used to minimize
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are typically consumed during operation and an example of these would be air filters, grease and lubricants, light bulbs, etc. (for a car, it would be washer fluid)
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or repair providers that replenish functional part inventories, either by production or repair, when they have failed. Ultimately, this sequence ends with the
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can be developed. This model, called the repair cycle, consists of functioning parts in use by equipment operators, and the entire sequence of
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required for a pump or motor. This “spare” requirement would be determined by redundancy of equipment used in the industrial processes.
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require their members to ensure products are not rendered useless because spare parts are not available. The 'six year rule' in the UK
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can result. This is the practice of removing parts or subsystems necessary for repair from another similar device, rather than from
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If the information is appropriate for the lead of the article, this information should also be included in the body of the article.
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percentage associated with this threshold is known as the BER rate. Analysis of economic tradeoffs is formally evaluated using
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A spare tire mounted at the rear of a Mitsubishi Type 73 Light Truck as an example of a repairable spare part.
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Parts: These can be either OEM or aftermarket parts that have been refurbished and resold at a lower price.
123: 955: 20: 936: 769: 313: 90: 45: 806: 509: 105: 508:, or "condemned", when they are found to have failed. Since no attempt at repair is made, for a fixed 237: 623:. This type of model allows demands on a supply system to ultimately be traced to their operational 786: 695:. The resulting complex systems have evolved modular support infrastructures, with the reliance on 591: 449: 924: 651: 640: 624: 616: 520: 321: 83: 842: 700: 583: 325: 750: 590:
when sold, not to whether spare parts are available to repair them, and section 23(3) of the
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Parts that are not repairable are considered consumable parts. Consumable parts are usually
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Parts: These parts are produced by the same manufacturer that made the original equipment.
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which states that spare parts have to be available for any set period of time, but some
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Spare parts are an outgrowth of the industrial development of interchangeable parts and
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are spare parts which, although acknowledged to have a long life or a small chance of
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From a commercial perspective, spare parts can be classified into three main types:
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Because of this sensitivity to logistics, militaries have sought to make their
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in the automotive industry, and replaceable computer modules known as
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of defective equipment/units. Spare parts are an important feature of
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AC/DC power supplies, etc.) (for a car, it would windshield wiper)
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contains information that is not included elsewhere in the article
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relates to the time period for enforcing claims that goods were
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can be found by ordering in large lot sizes, a so-called
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operations as effective as possible, focusing effort on
873:"How to Go about Replacing Heavy Equipment Spare Parts" 572: 515:
Because consumables are lower cost and higher volume,
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Economically, there is a tradeoff between the cost of
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Unsourced material may be challenged and removed. 717:Military operations are significantly affected by 947: 912:Appliance Spare Parts Availability and the Law 308:that is kept in an inventory and used for the 683:has seen the widespread growth of commercial 526: 60:Learn how and when to remove these messages 611:, a model of the life cycle of parts in a 272:Learn how and when to remove this message 207:Learn how and when to remove this message 157:Learn how and when to remove this message 491: 419: 630: 948: 496:Art design from recycle spare parts ( 218: 168: 95:adding citations to reliable sources 66: 25: 16:Interchangeable part used for repair 895: 766:United States Department of Defense 361:sets used in industrial plants, or 13: 645: 353:Examples of capital parts include 14: 977: 538:(Original Equipment Manufacturer) 478:conditions for repairable items. 415: 41:This article has multiple issues. 376:can be divided into two groups: 223: 173: 71: 30: 768:(DoD) has advocated the use of 602: 82:needs additional citations for 49:or discuss these issues on the 930: 917: 904: 889: 865: 566: 1: 858: 675: 481: 455: 324:, often comprising dedicated 927:, accessed 12 September 2016 914:, accessed 10 September 2016 21:Spare Parts (disambiguation) 7: 775: 770:performance-based logistics 706: 236:to comply with Knowledge's 10: 982: 807:Logistics support analysis 710: 649: 634: 510:mean time between failures 485: 459: 18: 877:Al Marwan Heavy Machinery 687:enterprises, such as the 527:Commercial classification 937:Consumer Rights Act 2015 925:How long should it last? 787:Carrier onboard delivery 670:operational availability 607:From the perspective of 592:Consumer Rights Act 2015 450:Level of Repair Analysis 249:may contain suggestions. 234:may need to be rewritten 701:field-replaceable units 652:Cannibalization (parts) 641:Supply chain management 521:economic order quantity 381:Operational consumables 322:supply chain management 843:Underway replenishment 751:line-replaceable units 584:Sale of Goods Act 1979 501: 425: 389:Inspection consumables 326:spare parts management 764:In recent years, the 495: 423: 318:logistics engineering 898:"Define Spare Parts" 723:mission capable rate 637:Logistic engineering 631:Inventory management 306:interchangeable part 91:improve this article 19:For other uses, see 956:Systems engineering 792:Complete knock down 782:Buffer stock scheme 743:optimal maintenance 739:operations research 689:automotive industry 713:Military logistics 660:conditions occur, 580:trade associations 571:There is no UK or 517:economies of scale 502: 426: 409:Operational spares 853:War Reserve Stock 693:computer industry 691:, and later, the 681:Industrialization 397:Inspection spares 282: 281: 274: 264: 263: 238:quality standards 217: 216: 209: 167: 166: 159: 141: 64: 973: 940: 934: 928: 921: 915: 910:UK White Goods, 908: 902: 901: 893: 887: 886: 884: 883: 869: 812:Military surplus 759:acquisition cost 302:replacement part 277: 270: 259: 256: 250: 227: 219: 212: 205: 201: 198: 192: 177: 176: 169: 162: 155: 151: 148: 142: 140: 99: 75: 67: 56: 34: 33: 26: 981: 980: 976: 975: 974: 972: 971: 970: 946: 945: 944: 943: 939:, section 23(3) 935: 931: 923:What consumer, 922: 918: 909: 905: 894: 890: 881: 879: 871: 870: 866: 861: 778: 715: 709: 678: 662:cannibalization 654: 648: 646:Cannibalization 643: 635:Main articles: 633: 605: 569: 529: 490: 484: 464: 458: 418: 333:mass production 278: 267: 266: 265: 260: 254: 251: 241: 228: 213: 202: 196: 193: 190: 182:This article's 178: 174: 163: 152: 146: 143: 100: 98: 88: 76: 35: 31: 24: 17: 12: 11: 5: 979: 969: 968: 963: 958: 942: 941: 929: 916: 903: 888: 863: 862: 860: 857: 856: 855: 850: 845: 840: 835: 829: 824: 819: 814: 809: 804: 799: 794: 789: 784: 777: 774: 727:weapon systems 711:Main article: 708: 705: 677: 674: 650:Main article: 647: 644: 632: 629: 604: 601: 594:states that a 568: 565: 528: 525: 486:Main article: 483: 480: 460:Main article: 457: 454: 417: 416:Classification 414: 393: 392: 385: 384: 280: 279: 262: 261: 231: 229: 222: 215: 214: 197:September 2022 181: 179: 172: 165: 164: 147:September 2022 79: 77: 70: 65: 39: 38: 36: 29: 15: 9: 6: 4: 3: 2: 978: 967: 964: 962: 959: 957: 954: 953: 951: 938: 933: 926: 920: 913: 907: 899: 892: 878: 874: 868: 864: 854: 851: 849: 846: 844: 841: 839: 836: 833: 830: 828: 825: 823: 822:Reorder point 820: 818: 815: 813: 810: 808: 805: 803: 800: 798: 795: 793: 790: 788: 785: 783: 780: 779: 773: 771: 767: 762: 760: 754: 752: 748: 744: 740: 736: 731: 728: 724: 720: 714: 704: 702: 698: 694: 690: 686: 685:manufacturing 682: 673: 672:is impaired. 671: 667: 663: 659: 653: 642: 638: 628: 626: 622: 618: 614: 610: 600: 597: 593: 589: 585: 581: 577: 574: 564: 562: 558: 554: 550: 548: 545: 541: 539: 537: 532: 524: 522: 518: 513: 511: 507: 499: 494: 489: 479: 477: 472: 470: 469:replenishment 463: 453: 451: 446: 441: 439: 435: 431: 422: 413: 410: 405: 402: 401:outage spares 398: 390: 387: 386: 382: 379: 378: 377: 375: 370: 368: 364: 360: 356: 351: 349: 345: 344:Capital parts 340: 336: 334: 329: 327: 323: 319: 315: 314:refurbishment 311: 307: 303: 299: 295: 291: 287: 276: 273: 258: 248: 244: 239: 235: 232:This article 230: 226: 221: 220: 211: 208: 200: 188: 186: 180: 171: 170: 161: 158: 150: 139: 136: 132: 129: 125: 122: 118: 115: 111: 108: –  107: 103: 102:Find sources: 96: 92: 86: 85: 80:This article 78: 74: 69: 68: 63: 61: 54: 53: 48: 47: 42: 37: 28: 27: 22: 932: 919: 906: 891: 880:. Retrieved 876: 867: 832:Service life 827:Safety stock 802:Flight spare 797:Demand chain 763: 755: 732: 716: 679: 661: 655: 621:manufacturer 613:supply chain 606: 603:Repair cycle 570: 560: 556: 552: 551: 546: 543: 542: 535: 533: 530: 514: 503: 498:South Africa 473: 468: 465: 442: 427: 408: 406: 400: 396: 394: 388: 380: 373: 371: 352: 343: 341: 337: 330: 301: 297: 294:service part 293: 289: 285: 283: 268: 255:October 2022 252: 243:You can help 233: 203: 194: 185:lead section 183: 153: 144: 134: 127: 120: 113: 106:"Spare part" 101: 89:Please help 84:verification 81: 57: 50: 44: 43:Please help 40: 625:reliability 576:legislation 567:Legislation 544:Aftermarket 488:Consumables 438:consumables 434:repairables 374:Consumables 298:repair part 950:Categories 882:2024-06-11 859:References 838:Spare tire 834:(lifespan) 697:auto parts 676:Commercial 482:Consumable 462:Repairable 456:Repairable 286:spare part 117:newspapers 46:improve it 966:Inventory 896:Sibo.eu. 817:Overstock 749:known as 735:logistics 719:logistics 666:inventory 617:suppliers 609:logistics 588:defective 471:spares . 430:logistics 328:systems. 247:talk page 52:talk page 848:Warranty 776:See also 707:Military 703:(FRUs). 658:stockout 596:consumer 506:scrapped 476:stockout 452:(LORA). 445:ordering 363:impeller 304:, is an 747:modules 348:failure 131:scholar 557:Second 310:repair 245:. The 133:  126:  119:  112:  104:  961:Costs 725:, of 656:When 547:Parts 367:rotor 365:or a 359:motor 355:pumps 300:, or 290:spare 138:JSTOR 124:books 741:and 639:and 561:Hand 553:Used 436:and 357:and 320:and 110:news 555:or 536:OEM 428:In 407:4. 399:or 395:3. 372:2. 342:1. 312:or 93:by 952:: 875:. 761:. 573:EU 523:. 500:). 440:. 335:. 296:, 292:, 288:, 284:A 55:. 900:. 885:. 559:- 275:) 269:( 257:) 253:( 240:. 210:) 204:( 199:) 195:( 189:. 160:) 154:( 149:) 145:( 135:· 128:· 121:· 114:· 87:. 62:) 58:( 23:.

Index

Spare Parts (disambiguation)
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verification
improve this article
adding citations to reliable sources
"Spare part"
news
newspapers
books
scholar
JSTOR
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lead section
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quality standards
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interchangeable part
repair
refurbishment
logistics engineering
supply chain management
spare parts management
mass production
failure

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