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Boiler water

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78: 138:. External treatment of raw water supplies intended for use within a boiler is focused on the removal of impurities before they reach the boiler. Internal treatment within the boiler is focused on limiting the tendency of water to dissolve the boiler, and maintaining impurities in forms least likely to cause trouble before they can be removed from the boiler in boiler blowdown. 65: 294:
deposits. Acceptable phosphate concentrations decrease from 140 mg/L in low pressure boilers to less than 40 mg/L at pressures above 1,500 pounds per square inch (10,000 kPa). Recommended alkalinity similarly decreases from 700 mg/L to 200 mg/L over the same pressure range.
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and boilers generating steam for use in direct contact with contaminating materials may not recycle condensed steam. Replacement water is required to continue steam production. Make-up water is initially treated to remove floating and suspended materials. Hard water intended for low-pressure
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are added to control scale formation. Potential decomposition at high temperatures limits chelant use to boilers operating at pressures less than 1,500 pounds per square inch (10,000 kPa). Decomposition products may cause metal corrosion in areas of stress and high temperature.
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may be used to maintain reducing conditions within the boiler. Sulphite is less desirable in boilers operating at pressures above 1,000 pounds per square inch (6,900 kPa); because sulfates formed by combination with oxygen may form sulfate scale or decompose into corrosive
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Impurities in water will leave solid deposits as steam evaporates. These solid deposits thermally insulate heat exchange surfaces initially decreasing the rate of steam generation, and potentially causing boiler metals to reach failure temperatures.
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or hydrogen sulfide at elevated temperatures. Excess hydrazine may evaporate with steam to provide corrosion protection by neutralizing carbon dioxide in the steam condensate system; but it may also decompose into ammonia which will attack
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may be added to control crystal growth and disperse precipitates. The soft sludge of precipitates and organic materials accumulates in quiescent portions of the boiler to be removed during bottom blowdown.
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before it corrodes the boiler, to precipitate dissolved solids before they form scale on steam-generating surfaces, and to remove those precipitates from the vicinity of the steam-generating surfaces.
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under porous scale on steam generating surfaces within the boiler. High pressure boilers using demineralized water are most vulnerable to caustic corrosion. Hydrolysis of
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were not uncommon until surviving boiler operators learned how to periodically clean their boilers. Some solids could be removed by cooling the boiler so differential
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focused on the removal or chemical modification of substances potentially damaging to the boiler. Varying types of treatment are used at different locations to avoid
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treated this way causes a fairly high concentration of suspended solid particles within the boiler to serve as precipitation nuclei preventing later deposition of
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All boilers lose some water in steam leaks; and some is intentionally wasted as boiler blowdown to remove impurities accumulating within the boiler.
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levels minimizing water solubility of boiler materials while allowing efficient action of other chemicals added to prevent foaming, to consume
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Boilers operating at pressures less than 200 pounds per square inch (1,400 kPa) may use unsoftened feedwater with the addition of
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Coordinated control of pH and phosphates attempts to limit caustic corrosion occurring from concentrations of
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is often used to convert condensate to feedwater by removing potentially damaging gases including oxygen,
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vessel) helps to maintain water purity, and in particular protect the boiler from a condenser tube leak.
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may be preferred for corrosion protection of condensate systems with copper alloys.
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solids to crack and flake off metal boiler surfaces. Other solids were removed by
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Boiler sludge concentrations created by coagulation treatment may be avoided by
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exhibits different physical and chemical properties than those observed at
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treatment when water hardness is less than 60 mg/L. With adequate
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scale. High-pressure boilers typically require water demineralized by
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Woodruff, Everett B.; Lammers, Herbert B.; Lammers, Thomas F. (1984).
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Perry, Robert H.; Chilton, Cecil H.; Kirkpatrick, Sidney D. (1963).
278:, addition of sodium phosphate produces an insoluble precipitate of 1073: 1012: 413: 250: 157: 487: 460: 424: 380: 341: 330: 318: 258: 254: 210: 770: 416: 409: 202: 177: 64: 42: 206: 161: 46: 38: 99: 739: 367:
steam for re-use within the boiler. Steam condensate is
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of dissolved calcium and magnesium most likely to cause
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Foaming problems are more common with high alkalinity.
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until chemists devised means of measuring and adjusting
173: 517: 488:Linsley, Ray K. & Franzini, Joseph B. (1972). 461:Babbitt, Harold E. & Doland, James J. (1949). 57:, steam condensate being returned to a boiler, or 469: 1096: 478: 229:to maintain alkaline conditions to precipitate 755: 68:Storage tank of water for locomotive boilers. 359:Many large boilers including those used in 282:with magnesium hydroxide and magnesium and 762: 748: 472:Handbook of Industrial Water Conditioning 371:, but it may contain dissolved gases. A 117: 76: 63: 249:scale. Natural organic materials like 14: 1097: 657: 655: 172:. Chemicals may be added to maintain 743: 733:Woodruff, Lammers & Lammers p.527 697:Woodruff, Lammers & Lammers p.530 618: 616: 614: 612: 597:Woodruff, Lammers & Lammers p.516 53:intended for use in boilers, treated 183: 141: 122:Boiler water treatment is a type of 652: 306:is a pH buffer in equilibrium with 114:to minimize cleaning requirements. 49:. The term may also be applied to 24: 609: 474:(7th ed.). Betz Laboratories. 205:alloys. Products based on filming 25: 1121: 715:Linsley & Franzini pp.454-456 72: 394: 727: 718: 709: 700: 691: 682: 673: 664: 643: 634: 323:ethylenediaminetetraacetic acid 1003:Internally rifled boiler tubes 625: 600: 591: 582: 573: 564: 555: 546: 387:. Inclusion of a polisher (an 216: 13: 1: 539: 524:(5th ed.). McGraw-Hill. 329:(NTA) form complex ions with 265: 61:being removed from a boiler. 511:(4th ed.). McGraw-Hill. 509:Chemical Engineers' Handbook 348: 7: 769: 490:Water-Resources Engineering 442: 313: 10: 1126: 724:Babbitt & Doland p.388 470:Betz Laboratories (1976). 454: 352: 145: 124:industrial water treatment 26: 1046: 985: 959: 881: 823: 777: 661:Kemmer pp.39-13&39-16 649:Kemmer pp.39-13&39-15 479:Kemmer, Frank N. (1979). 588:Kemmer pp.39-13 to 39-17 481:The NALCO Water Handbook 463:Water Supply Engineering 579:Kemmer pp.39-1&39-5 449:Dealkalization of water 361:thermal power stations 310:and sodium hydroxide. 118:Boiler water treatment 82: 81:Boiler feed water pump 69: 18:Boiler water treatment 972:Electric water boiler 967:Electric steam boiler 520:Steam-Plant Operation 327:nitrilotriacetic acid 80: 67: 29:electric water boiler 891:Babcock & Wilcox 170:atmospheric pressure 27:For the device, see 304:trisodium phosphate 290:scale and magnetic 235:magnesium hydroxide 104:mechanical scouring 1047:Boiler peripherals 883:Water-tube boilers 670:Betz pp.90&104 308:disodium phosphate 239:magnesium silicate 83: 70: 1092: 1091: 986:Boiler components 825:Fire-tube boilers 401:Steam locomotives 288:calcium phosphate 284:calcium silicates 231:calcium carbonate 184:Oxygen scavengers 160:within a boiler, 148:Superheated water 142:Within the boiler 92:thermal expansion 88:Boiler explosions 16:(Redirected from 1117: 1064:Feedwater heater 977:Electrode boiler 960:Electric boilers 764: 757: 750: 741: 740: 734: 731: 725: 722: 716: 713: 707: 704: 698: 695: 689: 686: 680: 677: 671: 668: 662: 659: 650: 647: 641: 638: 632: 629: 623: 620: 607: 604: 598: 595: 589: 586: 580: 577: 571: 568: 562: 559: 553: 550: 535: 523: 512: 503: 484: 475: 466: 408:by substituting 385:hydrogen sulfide 355:Boiler feedwater 272:sodium phosphate 227:sodium hydroxide 223:sodium carbonate 166:room temperature 152:At the elevated 55:boiler feedwater 21: 1125: 1124: 1120: 1119: 1118: 1116: 1115: 1114: 1095: 1094: 1093: 1088: 1042: 981: 955: 877: 819: 773: 768: 738: 737: 732: 728: 723: 719: 714: 710: 705: 701: 696: 692: 687: 683: 678: 674: 669: 665: 660: 653: 648: 644: 639: 635: 630: 626: 621: 610: 605: 601: 596: 592: 587: 583: 578: 574: 569: 565: 560: 556: 551: 547: 542: 532: 500: 492:. McGraw-Hill. 457: 445: 429:reverse osmosis 404:boilers may be 397: 369:distilled water 357: 351: 316: 268: 247:calcium sulfate 219: 189:Sodium sulphite 186: 150: 144: 120: 108:trial and error 94:caused brittle 75: 59:boiler blowdown 32: 23: 22: 15: 12: 11: 5: 1123: 1113: 1112: 1107: 1090: 1089: 1087: 1086: 1081: 1079:Snifting valve 1076: 1071: 1069:Feedwater pump 1066: 1061: 1056: 1050: 1048: 1044: 1043: 1041: 1040: 1035: 1033:Thermic siphon 1030: 1025: 1020: 1015: 1010: 1005: 1000: 995: 989: 987: 983: 982: 980: 979: 974: 969: 963: 961: 957: 956: 954: 953: 948: 943: 938: 933: 928: 923: 918: 913: 908: 903: 898: 893: 887: 885: 879: 878: 876: 875: 870: 865: 860: 855: 850: 845: 840: 835: 829: 827: 821: 820: 818: 817: 812: 807: 802: 797: 792: 787: 781: 779: 778:Simple boilers 775: 774: 767: 766: 759: 752: 744: 736: 735: 726: 717: 708: 699: 690: 681: 672: 663: 651: 642: 633: 631:Kemmer p.39-16 624: 608: 599: 590: 581: 572: 563: 554: 544: 543: 541: 538: 537: 536: 530: 513: 504: 498: 485: 483:. McGraw-Hill. 476: 467: 465:. McGraw-Hill. 456: 453: 452: 451: 444: 441: 396: 393: 377:carbon dioxide 353:Main article: 350: 347: 315: 312: 280:hydroxyapatite 267: 264: 218: 215: 198:sulfur dioxide 185: 182: 146:Main article: 143: 140: 119: 116: 74: 73:Early practice 71: 9: 6: 4: 3: 2: 1122: 1111: 1108: 1106: 1103: 1102: 1100: 1085: 1082: 1080: 1077: 1075: 1072: 1070: 1067: 1065: 1062: 1060: 1057: 1055: 1054:Air preheater 1052: 1051: 1049: 1045: 1039: 1036: 1034: 1031: 1029: 1026: 1024: 1021: 1019: 1016: 1014: 1011: 1009: 1006: 1004: 1001: 999: 996: 994: 991: 990: 988: 984: 978: 975: 973: 970: 968: 965: 964: 962: 958: 952: 949: 947: 944: 942: 939: 937: 934: 932: 929: 927: 924: 922: 919: 917: 914: 912: 909: 907: 904: 902: 899: 897: 894: 892: 889: 888: 886: 884: 880: 874: 871: 869: 866: 864: 861: 859: 856: 854: 851: 849: 846: 844: 841: 839: 838:Franco-Crosti 836: 834: 831: 830: 828: 826: 822: 816: 813: 811: 808: 806: 803: 801: 798: 796: 793: 791: 788: 786: 783: 782: 780: 776: 772: 765: 760: 758: 753: 751: 746: 745: 742: 730: 721: 712: 706:Kemmer p.39-5 703: 694: 688:Kemmer p.14-1 685: 676: 667: 658: 656: 646: 637: 628: 619: 617: 615: 613: 603: 594: 585: 576: 567: 558: 552:Kemmer p.39-2 549: 545: 533: 531:0-07-071732-X 527: 522: 521: 514: 510: 505: 501: 499:0-07-037959-9 495: 491: 486: 482: 477: 473: 468: 464: 459: 458: 450: 447: 446: 440: 438: 434: 430: 426: 422: 418: 415: 411: 407: 402: 395:Make-up water 392: 390: 386: 382: 378: 374: 370: 366: 362: 356: 346: 343: 340: 336: 332: 328: 324: 320: 311: 309: 305: 301: 300:hydroxyl ions 296: 293: 289: 285: 281: 277: 273: 263: 260: 256: 252: 248: 244: 240: 236: 232: 228: 224: 214: 212: 208: 204: 199: 194: 190: 181: 179: 175: 171: 167: 163: 159: 155: 149: 139: 137: 133: 129: 125: 115: 113: 112:water quality 109: 105: 101: 97: 93: 89: 79: 66: 62: 60: 56: 52: 48: 44: 40: 36: 30: 19: 1059:Boiler water 1058: 1008:Safety valve 998:Fusible plug 936:Thimble tube 729: 720: 711: 702: 693: 684: 675: 666: 645: 636: 627: 622:Perry p.9-51 602: 593: 584: 575: 570:Perry p.9-50 566: 557: 548: 519: 508: 489: 480: 471: 462: 437:ion-exchange 433:distillation 398: 389:Ion exchange 358: 317: 297: 269: 220: 187: 154:temperatures 151: 121: 84: 35:Boiler water 34: 33: 1084:Superheater 1038:Water gauge 896:Corner tube 339:carboxylate 217:Coagulation 102:washing or 96:crystalline 1099:Categories 1028:Steam drum 1023:Steam dome 941:Three-drum 901:Field-tube 868:Transverse 853:Locomotive 810:Lancashire 540:References 325:(EDTA) or 292:iron oxide 276:alkalinity 266:Phosphates 243:Hard water 37:is liquid 795:Egg-ended 679:Betz p.90 640:Betz p.99 606:Betz p.86 561:Betz p.95 421:carbonate 373:deaerator 365:condensed 349:Feedwater 335:magnesium 193:hydrazine 158:pressures 132:corrosion 51:raw water 41:within a 1074:Injector 1013:Smokebox 946:Vertical 931:Stirling 921:Sentinel 916:Monotube 873:Vertical 805:Haystack 443:See also 414:divalent 406:softened 363:recycle 342:polymers 319:Chelants 314:Chelants 251:starches 209:such as 1105:Boilers 993:Firebox 843:Haycock 833:Cochran 790:Cornish 771:Boilers 455:Sources 425:sulfate 417:cations 381:ammonia 331:calcium 259:lignins 255:tannins 211:Helamin 136:foaming 951:Yarrow 926:Spiral 911:LaMont 863:Scotch 858:Pistol 848:Launch 528:  496:  410:sodium 207:amines 203:copper 178:oxygen 43:boiler 1110:Water 906:Flash 815:Wagon 800:Flued 321:like 162:water 134:, or 128:scale 47:steam 39:water 1018:Stay 526:ISBN 494:ISBN 423:and 412:for 383:and 333:and 257:and 237:and 168:and 156:and 100:acid 785:Box 435:or 241:. 225:or 191:or 1101:: 654:^ 611:^ 439:. 431:, 379:, 253:, 233:, 174:pH 130:, 763:e 756:t 749:v 534:. 502:. 31:. 20:)

Index

Boiler water treatment
electric water boiler
water
boiler
steam
raw water
boiler feedwater
boiler blowdown


Boiler explosions
thermal expansion
crystalline
acid
mechanical scouring
trial and error
water quality
industrial water treatment
scale
corrosion
foaming
Superheated water
temperatures
pressures
water
room temperature
atmospheric pressure
pH
oxygen
Sodium sulphite

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