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Masonry oven

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wedge-shaped mortar bed. Each succeeding circle of brick sits at a steeper pitch and draws the dome closer to the center. Suction between dry bricks and wet mortar holds bricks in place until the courses approach vertical, at which point the mason may use a stick as additional support until the top of the dome is closed with the central keystone. Square or rectangular ovens can be built with standard bricks and little cutting. Specially tapered arch bricks make for easier and stronger vaults, but without buttressing or a steel harness, the weight of the vault pushes out on the walls and can cause collapse. Round ovens require more cutting, but generally need less buttressing. Whether the materials are mud and brick, the latest high temperature castables, or pre-fabricated modular ovens, all these methods are still in use. In all cases, the ovens typically go under a roof or some kind of weather protection.
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shoveled out, or the sticks burnt. Clome ovens were a modular (and sometimes portable) variant—essentially a large, upside-down clay pot with a door opening cut into the side. They were often surrounded with brick as they were built into English chimneys, allowing coals and ashes to be swept onto the common hearth, and smoke to go into the chimney. "Like the Athenian cooking bell and the primitive quern, the rough clay oven had its counterparts for several thousand years, among its descendants being our own seventeenth-century Devon gravel-tempered clay wall ovens.... Built into the side wall of the open hearth so that from the front only the opening was visible, these primitive-looking ovens were still being produced in Barnstaple potteries as late as 1890".
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plinth material might include lightweight stone like tufa or pumice. In the 1980s, Alan Scott, called by some the grandfather of modern wood-fired ovens, popularized a practice of building ovens on a lightweight slab of concrete made with lightweight aggregate such as pumice, perlite, or vermiculite. He further reduced heat loss by extending the rebar through the formwork onto the tops of the side walls, effectively “hanging” the slab (and oven) on the supporting walls. Removing the form left about an inch of air gap to isolate the entire oven structure from the base. That isolation effectively broke the thermal “bridge” that otherwise allowed heat from the oven to leak into the base.
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When hot, the heavy oven walls release the heat slowly, for hours. Thus the food is cooked not only by hot air but also by radiant heat from hot dense masonry and especially for bread and pizza, which are not cooked in pans, heat conducted directly into the food from hot floor bricks (bakers call the resulting added rising action of bread "oven spring".) Finally, a masonry oven seals in the steam produced by the water in cooking food. A supercharged steamy atmosphere produces a more flavorful and chewy crust (see
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from high to lower temperature, the outside of the oven cannot get as hot as the inside — unless it is wrapped in a fireproof blanket. Like a person in a bed, an oven needs a mattress underneath, as well as a blanket over top, but where a person may weigh a couple of hundred pounds, an oven may weigh thousands. Nature offers few materials that combine compressive strength, insulative properties, and imperviousness to high temperatures, but recent technology has greatly expanded the options.
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Egyptians left drawings of bakers putting dough on a hot rock and covering it with a hot clay pot — the first "true" oven. Over time, the single-loaf ovens grew large enough to bake multiple loaves, and construction practices expanded from holes in the ground to clay pots to brick and rock domes and vaults.
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dish known variously as a cloche, a Schlemmertopf (brand name), or the like. Good results can also be had by cooking the bread in a pre-heated Dutch oven with a well-fitting lid. Most expensive is a ceramic or stoneware oven liner that provides many of the benefits of a cloche without restricting the
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However, early masonry ovens dating back to ancient Egypt were typically made of native clay, often tempered (to minimize cracking) with gravel, sand, and/or straw. Smaller ovens were built over forms made of sand, or a rough, basket-like shell made of sticks. After the form was covered, the sand was
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Some masonry oven designs slow heat loss by raising the oven up off (or out of) the damp ground. Traditional Canadian clay ovens were even built on wood frames, which is possible when the masonry is thick enough to prevent the wood from getting too hot (over-firing can be dangerous). Other insulative
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Perhaps the most significant change in masonry oven construction practices is insulation. Since masonry loses heat as fast as (or faster than) it absorbs it, early ovens extended bake times by increasing mass. Thicker walls held more heat to bake more bread — but only up to a point. Since heat moves
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Early ovens were simply clay soil (usually tempered with sand to reduce cracking, as in brick-making) built up over a form of sticks or sand. When the clay was stiff enough to cut open a doorway, the sand was dug out, or the wood was burned out. Smoke is vented out the oven door, either directly to
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Masonry ovens remain popular in part because of the way their use affects cooking processes and food flavor. Where modern gas or electric ovens cook food by moving hot air around inside an insulated, lightweight box, a masonry oven works by soaking up heat, like a battery building up a full charge.
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or cooking bell is like an upside-down, fired ceramic bowl with a handle on top. It is heated in the fire along with a flat rock or open spot on the hearth. The prepared dough is placed on the hot rock or hearth floor, and then covered with the cloche, and perhaps hot coals or ashes for additional
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Based on a survey of Canadian clay ovens, Boily and Blanchette suggest an ideal relationship between door and dome height of 63% -- a higher dome will reduce radiant heat, while a high door will allow heat to escape; if the door is less than 63% of dome height, air and smoke can't circulate freely
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Other methods achieve similar results. Commercially available, high-strength insulative board makes a good, firm, warm “oven mattress” that conveniently solves the problem of weight bearing insulation and provides an easy way to break contact with surrounding cold. Some earthen oven builders use a
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Many such practices continue today, as well as showing up in the archeological record, but masonry ovens like the ones we know now only appear with the start of grain agriculture — in other words, bread (and beer — which is the likely source of the yeast used to make the first bread rise). Ancient
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To keep the top of the oven warm, masons may build walls around the oven, crib-like, to make space for a loose cover of perlite, pumice, or vermiculite. For a smaller profile and a rounder look, the oven may be wrapped in mineral wool blankets (similar to fiberglass but made from clay or rock and
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Brick ovens can also be built over formwork, though many cultures developed dome-building methods that required no forms, such as traditional Italian dome ovens. These are laid up free-form, sometimes only by eye. The first course is a circle of brick or half-bricks; the next course is laid on a
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Humans built masonry ovens long before they started writing. The process began as soon as our ancestors started using fire to cook their food, probably by spit-roasting over live flame or coals. Big starchy roots and other slower-cooking foods, however, cooked better when they were buried in hot
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Cob is the British name for what is essentially adobe (from Arabic, "al toba," meaning "the mud;" "cob" is the Anglo-Saxon word for "lump," and is also used to describe round loaves of bread, or small, compact horses). As the most common building material on the planet, earth, clay and "cob"
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construction have become increasingly popular among people interested in simpler, less environmentally destructive materials and methods. Wood-fired ovens make popular starter projects, which has generated a large number of "cob oven" projects, many of them documented on the web.
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lo-cost combination of empty glass bottles surrounded by an insulative mix of clay and fine organic matter (sawdust, chaff, nut shells, etc.); as the organics burn out, they leave thousands of tiny voids in the clay, making a spongey, insulative, and firm foam-like material.
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are traditional clay ovens, although these days modern electrically fired tandoors are available. The open-topped tandoor is a transitional design between the earth oven and the Roman-plan masonry oven. In the precolumbian Americas, similar ovens were often made of clay or
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of France, which were often owned by the local government and whose operators charged a fee to oven users). Such ovens became popular in the Americas during the colonial era. They are widely used in artisanal bakeries and
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So-called "white ovens" are a later development, and are heated from the outside of the masonry such that flame and soot never touch the inner oven walls—they are more common as accessory features of a
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much more resistant to high temperatures and thermal cycling). Mineral wool blankets do need to be covered — either with a reinforced stucco shell, tile, or equivalent.
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It is possible to get some of the benefits of a masonry oven without constructing a full oven. The most common method is the stoneware
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and pizzas, a few recipes for loaf breads are designed to use a grill as well, with or without a masonry or ceramic heating surface.
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The traditional direct-fired masonry design is often called a "Roman" or "black" oven and dates in Western culture to at least the
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Modern masonry ovens sometimes bear little resemblance to their forebears, and can have just a cast deck (similar to a
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ashes, and sometimes covered with hot stones, and/or more hot ash. Large quantities might be cooked in an
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heat. The method goes back to ancient Egypt and Greece, and was probably the first form of masonry oven.
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to simulate the use of radiant heat in a masonry oven; while this is generally reserved for
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sells a tabletop "brick oven" that uses a pizza stone-like lining to store heat for baking.
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and baked dishes, and increasingly as small backyard or home ovens.
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the outside or through a chimney immediately above the oven door.
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Wood-burning masonry ovens are mandated for production of true
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A masonry wood-fired oven, during the firing (heating) stage
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Baking chamber made of fireproof brick, concrete, or stone
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The Bread Builders: Hearth Loaves & Masonry Ovens
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The Bread Builders: Hearth Loaves & Masonry Ovens
799:. Philomath, OR: Hand Print Press. pp. 33, 34. 458: 994:: Guide about construction of outdoor brick ovens 716: 61:consisting of a baking chamber made of fireproof 1647: 936: 755: 562: 717:Boily, Blanchette, Lise, Jean-Francois (1979). 357: 488:Building a Wood-Fired Oven for Bread and Pizza 315: 1018: 884: 490:. Totnes, UK: Prospect Books. pp. 7–14. 982:: Wood fired oven construction over 4 months 860:"Making brick oven pizza — in your own home" 780:: CS1 maint: multiple names: authors list ( 741:: CS1 maint: multiple names: authors list ( 587:: CS1 maint: multiple names: authors list ( 400:It is sometimes possible to cook bread on a 1025: 1011: 721:. Ottawa, Canada: National Museum of Man. 601: 325:Thermodynamics of insulating masonry ovens 211:A modern gas-fired masonry oven used in a 974:Masonry Heater Association Bake Oven page 916:(3d ed.). Oregon: Hand Print Press. 641: 515:. London: Penguin Books. p. 155 ff. 295:Learn how and when to remove this message 858:Ken Hively; Noelle Carter (2014-09-16). 646:. Vermont: Chelsea Green. pp. 5–7. 461:Catching Fire: How Cooking Made Us Human 456: 217: 206: 36: 760:. Vermont: Chelsea Green. p. 115. 756:Wing & Scott, Daniel, Alan (1999). 567:. Vermont: Chelsea Green. p. 115. 563:Wing & Scott, Daniel, Alan (1999). 535: 145:for the preparation of the traditional 14: 1648: 1032: 909: 819: 794: 691: 616: 120: 1006: 510: 485: 202: 1616: 976:: resource page for wood-fired ovens 536:Salloum, Habeeb (22 December 2015). 245: 1632: 24: 25: 1692: 967: 370: 1661:Masonry buildings and structures 1631: 1623: 1615: 1608: 1607: 1598: 1588: 887:"A pizza parlor in your kitchen" 250: 1424:Indirect grilling/Plank cooking 939:English bread and yeast cookery 930: 903: 878: 851: 844:Cookery equipment manufacturer 838: 813: 788: 749: 710: 685: 513:English Bread and Yeast Cookery 241: 161:and are now referred to by the 143:Arab States of the Persian Gulf 998:Reference from Patent D642,855 668:"Rules of the VPN Association" 660: 635: 610: 595: 556: 529: 504: 479: 450: 342:and the fire won't burn well. 13: 1: 443: 383: 885:Noelle Carter (2014-09-16). 358:Cob, clay, and earthen ovens 7: 1266:Bain-marie (Double boiling) 642:Miscovich, Richard (2013). 602:Delecrataz, Pierre (1993). 411: 316:Modern insulation practices 270:. The specific problem is: 10: 1697: 1552:List of cooking appliances 1044:List of cooking techniques 457:Wrangham, Richard (2009). 397:baker to one size of pan. 137:Masonry ovens are used by 49:, colloquially known as a 29: 1585: 1544: 1478: 1437: 1381: 1356: 1300: 1293: 1258: 1202: 1161: 1154: 1114: 1083: 1057: 1050: 1041: 937:David, Elizabeth (1994). 913:Build Your Own Earth Oven 822:Build Your Own Earth Oven 797:Build Your Own Earth Oven 719:The Bread Ovens of Quebec 694:Build Your Own Earth Oven 619:Build Your Own Earth Oven 544:. Backwoods Home Magazine 511:David, Elizabeth (1986). 465:. New York: Basic Books. 41:A wood-burning brick oven 980:West Hartford Brick Oven 644:From the Wood-Fired Oven 606:. Switzerland: Cabedita. 352: 187:, restaurants featuring 89:). 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Index

Brick oven
Masonry heater

oven
brick
concrete
stone
clay
cob
wood-fired
coal
natural gas
electricity
bread
pizza
masons
earth oven
Arabs
Arab States of the Persian Gulf
khubz
tandoors
adobe
Spanish
horno
Roman Republic
banal ovens
pizzerias
pizzas
masonry heater

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