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Fluid bearing

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695:. Both designs were near-identical except for differences in the approach used for pivoting the pads. Michell mathematically derived the pressure distribution where a span-wise line pivot was placed, allowing the load to act through the point of maximum fluid pressure. The Kingsbury patent lacked this mathematical approach, and the pad's pivot point was placed in the geometric centre of the bearing. Michell's patent (in Britain and Australia) was granted in 1905, while Kingsbury's first patent attempt was 1907. Kingsbury's U.S. patent was eventually granted in 1911 after he demonstrated that he had been working on the concept for many years. As stated by Sydney Walker, a long-time employee of Michell's, the granting of Kingsbury's patent was "a blow which Michell found hard to accept". 638: 619: 207: 329: 36: 649:) utilises a thin film of pressurized air to provide an exceedingly low friction load-bearing interface between surfaces. The two surfaces don't touch. Being non-contact, air bearings avoid the traditional bearing-related problems of friction, wear, particulates, and lubricant handling, and offer distinct advantages in precision positioning, such as lacking backlash and stiction, as well as in high-speed applications. 713:. Fluid pressure causes the pad to tilt slightly, creating a narrow constriction between the shoe and the other bearing surface. A wedge of pressurised fluid builds behind this constriction, separating the moving parts. The tilt of the pad adaptively changes with bearing load and speed. Various design details ensure continued replenishment of the oil to avoid overheating and pad damage. 507:
practice, when bearing surfaces are pressed together, the fluid outflow is constricted. This significantly increases the pressure of the fluid between the bearing faces. As fluid bearing faces can be comparatively larger than rolling surfaces, even small fluid pressure differences cause large restoring forces, maintaining the gap.
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of the fluid leading to dynamic friction that increases with speed, but static friction is typically negligible. Hydrostatic gas bearings are among the lowest friction bearings even at very high speeds. However, lower fluid viscosity also typically means fluid leaks faster from the bearing surfaces,
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The fluid film of the bearing is air that flows through the bearing itself to the bearing surface. The design of the air bearing is such that, although the air constantly escapes from the bearing gap, the pressure between the faces of the bearing is enough to support the working loads. This pressure
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A hydrostatic bearing has two surfaces, one of which has fluid forced through a restrictive orifice, so that it fills the space between the surfaces so that it keeps them apart. If the gap between the surfaces reduces then the outflow via the edges of the bearing is reduced and the pressure goes up,
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Hydrodynamic bearings rely on bearing motion to suck fluid into the bearing, and may have high friction and short life at speeds lower than design, or during starts and stops. An external pump or secondary bearing may be used for startup and shutdown to prevent damage to the hydrodynamic bearing. A
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separated by axial grooves. The usage of the bearing has three major advantages: (i) pumped water going through the bearing is conveniently used as a lubricant, which reduces pump operation cost; (ii) water flow takes away heat and fine particles through the bearing grooves; and (iii) the natural
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Until now tilting pad bearings play an essential role for rotating equipment like expanders, pumps, gas or steam turbines or compressors. Next to the traditional babbitt bearings which were used since the early 20th century modern manufacturers like Miba use other materials for example Bronze or
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When a roller or ball is heavily loaded, fluid bearings have clearances that change less under load (are "stiffer") than mechanical bearings. It might seem that bearing stiffness, as with maximum design load, would be a simple function of average fluid pressure and the bearing surface area. In
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However, in lightly loaded bearings, such as disk drives, the typical ball bearing stiffnesses are ~10^7 MN/m. Comparable fluid bearings have stiffness of ~10^6 MN/m. Because of this, some fluid bearings, particularly hydrostatic bearings, are deliberately designed to pre-load the bearing to
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The thin films can be thought to have pressure and viscous forces acting on them. Because there is a difference in velocity there will be a difference in the surface traction vectors. Because of mass conservation we can also assume an increase in pressure, making the body forces different.
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is a game based on an aerostatic bearing which suspends the puck and players' paddles to provide low friction and thus sustain high puck speeds. The bearing uses a flat plane with periodic orifices which deliver air just over ambient pressure. The puck and paddles rest on air.
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became dramatically smaller and lighter, significantly more efficient, and remarkably free from maintenance troubles. It was estimated that the Royal Navy saved coal to a value of ÂŁ500,000 in 1918 alone as a result of fitting Michell's tilting-pad bearings.
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bearings rely on the high speed of the journal (the part of the shaft resting on the fluid) to pressurize the fluid in a wedge between the faces. Fluid bearings are frequently used in high load, high speed or high precision applications where ordinary
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The thickness of the film thus exceeds the combined roughness of the surfaces. The coefficient of friction is lower than with boundary-layer lubrication. Hydrodynamic lubrication prevents wear in moving parts, and metal to metal contact is prevented.
243:, the fluid is pumped in through an orifice or through a porous material. Such bearings should be equipped with the shaft position control system, which adjusts the fluid pressure and consumption according to the rotation speed and shaft load. 254:
Hydrostatic bearings rely on an external pump. The power required by that pump contributes to system energy loss, just as bearing friction otherwise would. Better seals can reduce leak rates and pumping power, but may increase friction.
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Bearing characteristic number: Since viscosity, velocity, and load determine the characteristics of a hydrodynamic condition, a bearing characteristic number was developed based on the effects of these on film thickness.
602:. They use a gas as the working fluid, usually air, and require no external pressurisation system but need careful design to prevent wear during spin-up and spin-down when the bearing makes physical contact. 490:
Most fluid bearings require little or no maintenance, and have almost unlimited life. Conventional rolling-element bearings usually have shorter life and require regular maintenance. Pumped hydrostatic and
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Aerodynamic bearings can only be operated in high-speed applications, aerostatic bearings are required for load bearing at low speed. Both types require highly finished surfaces and precise manufacturing.
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resilience of rubber gives the bearing good properties for shock and vibration absorption and wear resistance. Water lubricated rubber bearings operate under the condition of mixed-lubrication.
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Many types of fluid bearings can catastrophically seize under shock situations or unexpected loss of supply pressure. Ball bearings deteriorate more gradually and provide acoustic symptoms.
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Fluid bearings can be made with a lower NRRO (non repeatable run out) than a ball or rolling element bearing. This can be critical in modern hard disk drive and ultra precision spindles.
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with a rotating mass of about 165 tonnes and water turbine pressure adding another 40 tonnes. The bearing has been in nearly continuous service since 1912, with no parts replaced. The
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Fluid bearings often inherently add significant damping. This helps attenuate resonances at the gyroscopic frequencies of journal bearings (sometimes called conical or rocking modes).
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The fluid bearing may have been invented by French civil engineer L. D. Girard, who in 1852 proposed a system of railway propulsion incorporating water-fed hydraulic bearings.
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Power consumption and stiffness or damping greatly vary with temperature, which complicates the design and operation of a fluid bearing in wide temperature range situations.
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motor fluid bearings are both quieter and cheaper than the ball bearings they replace. Applications are very versatile and may even be used in complex geometries such as
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reported it was still in service as of 2000. As of 2002, the manufacturer estimated the bearings at Holtwood should have a maintenance-free life of about 1,300 years.
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Unlike greaseless mechanical bearings, fluid bearings cannot operate at the extremely low temperatures needed for some specialized scientific research applications.
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may require many high-precision rollers with complicated shapes. Hydrostatic and many gas bearings do have the complication and expense of external pumps.
532:, which is a little more than the background noise of a quiet room. Drives based on rolling-element bearings are typically at least 4 dB noisier. 771: 378:
Pressure within the fluid mass is greatest at some point approaching minimum clearance and lowest at the point of maximum clearance (due to divergence)
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The scale of these films is on the order of micrometers. Their convergence creates pressures normal to the surfaces they contact, forcing them apart.
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It is very difficult to make a mechanical bearing which is atomically smooth and round; and mechanical bearings deform in high-speed operation due to
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with a similar load rating. The bearing can be as simple as two smooth surfaces with seals to keep in the working fluid. In contrast, a conventional
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between the moving bearing faces, typically sealed around or under the rotating shaft. The moving parts do not come into contact, so there is no
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Fluid leakage; keeping fluid in the bearing can be a challenge for liquid types, vacuum recovery and filtration can be needed in some situations.
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at Cohuna on the Murray River, Victoria, Australia, just two years after Michell had published and patented his three-dimensional solution to
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secondary bearing may have high friction and short operating life, but good overall service life if bearing starts and stops are infrequent.
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It is likely the first tilting pad bearing in service was built in 1907 by George Weymoth (Pty) Ltd (under A.G.M. Michell's guidance) for a
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Michell/Kingsbury fluid dynamic tilting-pad bearings were invented independently and almost simultaneously by both British-born Australian,
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Hydrodynamic lubrication requires thin, converging fluid films. These fluids can be liquid or gas, so long as they exhibit viscosity. In
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Conceptually the bearings can be thought of as two major geometric classes: bearing-journal (anti-friction), and plane-slider (friction).
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Fluid bearings generally have very low friction—far better than mechanical bearings. One source of friction in a fluid bearing is the
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can be used to derive the governing principles for the fluids. Note that when gases are used, their derivation is much more involved.
250:, the bearing rotation sucks the fluid on to the inner surface of the bearing, forming a lubricating wedge under or around the shaft. 884:
Hydraulique appliquée. Nouveau système de locomotion sur les chemins de fer (Applied hydraulics. New locomotion system for railways)
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Hydrodynamic (full film) lubrication is obtained when two mating surfaces are completely separated by a cohesive film of lubricant.
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bearings are externally pressurized fluid bearings, where the fluid is usually oil, water or air, and is pressurized by a pump.
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Fluid bearing "pads" often have to be used in pairs or triples to avoid the bearing tilting and losing the fluid from one side.
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Oil fluid bearings are impractical in environments where oil leakage can be destructive or where maintenance is not economical.
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than many other types of bearings. Thus, it is possible for some fluid bearings to have near-zero wear if operated correctly.
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bearing designs retain low friction down to zero speed and need not suffer start/stop wear, provided the pump does not fail.
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would have shortened life or caused high noise and vibration. They are also used increasingly to reduce cost. For example,
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on pivots. When the bearing is in operation, the rotating part of the bearing carries fresh oil in to the pad area through
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Like cage frequency vibration in a ball bearing, the half frequency whirl is a bearing instability that generates eccentric
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Fluid bearings are typically quieter and smoother (more consistent friction) than rolling-element bearings. For example,
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Bearings must maintain pressure to prevent wear and hydrostatic types may be completely immobile when depressurised.
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to support turbines and generators weighing hundreds of tons. They are also used in very heavy machinery, such as
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are a type of fluid dynamic air bearing that were introduced in high speed turbine applications in the 1960s by
1076: 86: 57: 53: 1049:– Movies and photos of hundreds of working mechanical-systems models at Cornell University. Also includes an 933:"A new model of water-lubricated rubber bearings for vibration analysis of flexible multistage rotor systems" 716:
Michell/Kingsbury fluid bearings are used in a wider variety of heavy-duty rotating equipment, including in
1058:– A technical discussion introducing air bearings and their many applications at Specialty Components Inc. 68: 215:
Fluid bearings are noncontact bearings that use a thin layer of rapidly moving pressurized liquid or gas
1086: 618: 865:, "Hydrostatic nut and lead screw assembly, and method of forming said nut", issued 1994-12-29 975: 538:
Tilting pad bearings are used as radial bearings for supporting and locating shafts in compressors.
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Pressure acts in all directions, hence it tends to squeeze the oil out of the ends of the bearing
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Increase in relative velocity tends towards a decrease in eccentricity of journal bearing centers
46: 762:(see reference link), the first Michell/Kingsbury fluid bearing in the US was installed in the 471:, to some extent, gives an indication of whether there will be hydrodynamic lubrication or not 147:
between the bearing surfaces. Since there is no contact between the moving parts, there is no
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Water-lubricated rubber bearings have long cylindrical metal shell that hosts multiple rubber
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manufactured with fluid bearings have noise ratings for bearings/motors on the order of 20–24
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Film thickness at the point of minimum clearance increases with the use of more viscous fluids
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forcing the surfaces apart again, giving excellent control of the gap and giving low friction.
1056: 521:. In contrast, fluid bearings self-correct for minor imperfections and slight deformations. 341: 322:, heads are supported by hydrodynamic lubrication in which the fluid film is the atmosphere. 837: 1081: 944: 480: 297: 136: 93: 390:
With a given load and fluid, the thickness of the film will increase as speed is increased
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Fluid film at the point of minimum thickness decreases in thickness as the load increases
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Pressure within the fluid mass increases as the film thickness decreases due to load
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Scientific and Technical Journal of Information Technologies, Mechanics and Optics
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Type of bearings which use pressurized liquid or gas between the bearing surfaces
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Also increases pressure within the film mass to provide a counteracting force
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in which the load is supported by a thin layer of rapidly moving pressurized
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Fluid friction increases as the viscosity of the lubricant becomes greater
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With same load, the pressure increases as the viscosity of fluid increases
632: 175: 900:"Element design for an inkjet system of hydrostatic gas bearing control" 550:
Overall power consumption is typically higher compared to ball bearings.
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may be generated externally (aerostatic) or internally (aerodynamic).
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Viscosity increases as pressure increases (more resistance to shear)
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Externally-pressurized: Film exists due to external pressurization.
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The surfaces between which the fluid films move must be convergent.
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thus requiring increased power for pumps or friction from seals.
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Copper-Chromium as well to improve the bearings' performance.
699: 672: 140: 216: 746:, but many naval vessels were similarly equipped during the 1028:
ASME History Brochure about Kingsbury's Susquehanna Bearing
783: 750:. The practical results were spectacular – the troublesome 152: 641:
Air bearings on a drill spindle for printed circuit boards
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Viscosity Ă— velocity/unit load = a dimensionless number =
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Fluid velocity depends on velocity of the journal or rider
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Air bearings used to provide linear and rotational motion
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Fluid bearings can be relatively cheap compared to other
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Squeeze film: Film exists due to relative normal motion.
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of classic texts on mechanical design and engineering.
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Self-acting: Film exists due to relative motion. e.g.
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This is accompanied by greater minimum film thickness
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Kinematic Models for Design Digital Library (KMODDL)
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which can lead to poor performance and reduced life.
1063:– A video demonstration of a spherical air bearing. 645:Unlike contact-roller bearings, an air bearing (or 605: 439:
Increase in viscosity increases min. film thickness
60:. Unsourced material may be challenged and removed. 774:, US) in 1912. The 2.25-tonne bearing supports a 436:Increase in velocity increases min. film thickness 151:, allowing fluid bearings to have lower friction, 839:Hydrostatic, Aerostatic and Hybrid Bearing Design 415:Increase in load decreases minimum film thickness 1068: 474: 162:They can be broadly classified into two types: 442:Increase in load decreases min. film thickness 424:Increase in pressure increases fluid viscosity 332:Miba Hydrodynamic Tilting Pad Journal Bearing 673:Michell/Kingsbury tilting-pad fluid bearings 369:Hydrodynamic lubrication – characteristics: 262: 982: 1032:A 91-page 10.6MB NASA technical handbook 969:Stachowiak, Gwidon; Batchelor, Andrew W. 915: 398:Hydrodynamic condition – Fluid velocity: 120:Learn how and when to remove this message 636: 617: 327: 205: 930: 842:. Butterworth-Heinemann. pp. 1–4. 14: 1069: 880: 831: 829: 827: 825: 579: 1036:, NASA-RP-1126 by B.J.Hamrock, 1984 874: 917:10.17586/2226-1494-2015-15-5-921-929 835: 58:adding citations to reliable sources 29: 931:Liu, Shibing; Yang, Bingen (2015). 822: 24: 971:"Engineering Tribology pp 135–136" 764:Holtwood Hydroelectric Power Plant 25: 1098: 1021: 990:"Features of Linear INA Bearings" 898:Il’ina T.E., Prodan N.V. (2015). 336:Three types of bearings include: 606:Water-lubricated rubber bearings 584: 541: 34: 1034:Lubrication of Machine Elements 626: 412:Hydrodynamic condition – load: 296:flow behavior of fluid between 45:needs additional citations for 1003: 963: 937:Journal of Sound and Vibration 924: 891: 856: 13: 1: 881:Girard, L. Dominique (1852). 815: 686:Anthony George Maldon Michell 462:bearing characteristic number 475:Characteristics of operation 318:and spinning device, like a 201: 7: 793: 660: 10: 1103: 676: 630: 588: 957:10.1016/j.jsv.2015.03.052 511:increase the stiffness. 278:has essential elements: 263:Hydrodynamic lubrication 836:Rowe, W. Brian (2012). 772:Lancaster, Pennsylvania 485:rolling-element bearing 1011:"Miba Thrust Bearings" 887:. Ecole Polytechnique. 642: 623: 342:spiral groove bearings 333: 276:fluid-film lubrication 248:fluid-dynamic bearings 212: 164:fluid dynamic bearings 1077:Bearings (mechanical) 976:Butterworth–Heinemann 640: 621: 331: 209: 168:hydrodynamic bearings 718:hydroelectric plants 677:For other uses, see 172:hydrostatic bearings 54:improve this article 949:2015JSV...349..230L 580:Some fluid bearings 18:Hydrostatic bearing 780:electric generator 736:Reynold's equation 643: 624: 600:Garrett AiResearch 359:Reynolds equations 334: 286:, which must be a 213: 1087:French inventions 810:Sommerfeld number 768:Susquehanna River 758:According to the 519:centripetal force 130: 129: 122: 104: 16:(Redirected from 1094: 1015: 1014: 1007: 1001: 1000: 998: 997: 986: 980: 967: 961: 960: 928: 922: 921: 919: 895: 889: 888: 878: 872: 871: 870: 866: 860: 854: 853: 833: 732:centrifugal pump 725:propeller shafts 698:The bearing has 693:Albert Kingsbury 526:hard disk drives 493:aerostatic (gas) 460:is known as the 274:, also known as 221:sliding friction 149:sliding friction 125: 118: 114: 111: 105: 103: 62: 38: 30: 21: 1102: 1101: 1097: 1096: 1095: 1093: 1092: 1091: 1067: 1066: 1024: 1019: 1018: 1009: 1008: 1004: 995: 993: 988: 987: 983: 968: 964: 929: 925: 896: 892: 879: 875: 868: 862: 861: 857: 850: 834: 823: 818: 796: 748:First World War 682: 675: 663: 635: 629: 608: 593: 587: 582: 544: 477: 430: 320:hard disk drive 265: 204: 189:hard disk drive 166:(also known as 126: 115: 109: 106: 69:"Fluid bearing" 63: 61: 51: 39: 28: 23: 22: 15: 12: 11: 5: 1100: 1090: 1089: 1084: 1079: 1065: 1064: 1059: 1054: 1051:e-book library 1044: 1030: 1023: 1022:External links 1020: 1017: 1016: 1002: 981: 962: 923: 910:(5): 921–929. 890: 873: 855: 849:978-0123972392 848: 820: 819: 817: 814: 813: 812: 807: 805:Kugel fountain 802: 795: 792: 674: 671: 662: 659: 631:Main article: 628: 625: 607: 604: 589:Main article: 586: 583: 581: 578: 577: 576: 573: 570: 567: 564: 557: 554: 551: 548: 543: 540: 476: 473: 455: 454: 444: 443: 440: 437: 428: 427: 426: 425: 422: 419: 416: 410: 409: 408: 405: 402: 396: 395: 394: 391: 388: 385: 382: 379: 376: 373: 352: 351: 348: 345: 305: 304: 301: 291: 264: 261: 252: 251: 244: 203: 200: 133:Fluid bearings 128: 127: 42: 40: 33: 26: 9: 6: 4: 3: 2: 1099: 1088: 1085: 1083: 1080: 1078: 1075: 1074: 1072: 1062: 1060: 1057: 1055: 1052: 1048: 1045: 1042: 1039: 1035: 1031: 1029: 1026: 1025: 1012: 1006: 991: 985: 978: 977: 972: 966: 958: 954: 950: 946: 942: 938: 934: 927: 918: 913: 909: 905: 901: 894: 886: 885: 877: 864: 859: 851: 845: 841: 840: 832: 830: 828: 826: 821: 811: 808: 806: 803: 801: 800:Plain bearing 798: 797: 791: 787: 785: 781: 777: 776:water turbine 773: 769: 765: 761: 756: 753: 749: 745: 741: 737: 733: 728: 726: 723: 719: 714: 712: 708: 704: 701: 696: 694: 691: 688:and American 687: 680: 670: 667: 658: 654: 650: 648: 639: 634: 620: 616: 613: 603: 601: 597: 596:Foil bearings 592: 585:Foil bearings 574: 571: 568: 565: 562: 558: 555: 552: 549: 546: 545: 542:Disadvantages 539: 536: 533: 531: 527: 522: 520: 515: 512: 508: 504: 501: 496: 494: 488: 486: 482: 472: 470: 467:The value of 465: 463: 459: 453: 449: 448: 447: 441: 438: 435: 434: 433: 423: 420: 417: 414: 413: 411: 406: 403: 400: 399: 397: 392: 389: 386: 383: 380: 377: 374: 371: 370: 368: 367: 366: 362: 360: 355: 349: 346: 343: 339: 338: 337: 330: 326: 323: 321: 317: 312: 308: 302: 299: 295: 292: 289: 285: 281: 280: 279: 277: 273: 269: 260: 256: 249: 245: 242: 238: 234: 230: 226: 225: 224: 222: 218: 208: 199: 196: 194: 190: 186: 185:ball bearings 181: 177: 173: 169: 165: 160: 158: 154: 150: 146: 142: 138: 134: 124: 121: 113: 110:November 2013 102: 99: 95: 92: 88: 85: 81: 78: 74: 71: â€“  70: 66: 65:Find sources: 59: 55: 49: 48: 43:This article 41: 37: 32: 31: 19: 1033: 1005: 994:. 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Hydrostatic bearing

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bearings
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Hydrodynamic
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