Knowledge

Computer to plate

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CTP has several advantages over conventional platemaking. In CTP, one generation (transfer of film image to the printing plate) is removed from the printing process (eliminating the need for film and related developer chemicals), increasing sharpness and detail. CTP avoids potential losses in quality
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The image is reproduced line by line on a fixed flat printing plate by a laser beam that is deflected by a rotating polygon mirror and then onto the printing plate. Because of the setup the laser beam becomes less accurate at the edges of the printing plate and is therefore mainly smaller formats or
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The plate is wrapped around a drum that can rotate around its axis, while the imaging head that projects the image on the plate can move along this axis to focus the laser beam on the surface. The simple construction type makes it possible to arrange multiple image heads next to each other and use
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CTP methods differ according to the construction type of the imagesetter and the light source used to expose the plate surface. In terms of construction type there are three different kinds: internal drum, external drum and flat-bed imagesetters. The two main light sources used to expose the plate
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In an internal drum image setter the plate is put into a cylinder, while the imaging head moves along the axis of the cylinder to expose the plate. The rotating mirror at the end of the imaging head rotates around its axis to beam the laser on the desired part of the fixed plate. The construction
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that may occur during film processing, including scratches in the film, and variations in the exposure. An imagesetter usually has an accuracy rate of ±2%. Plates are produced in less time, are more consistent, and at a lower cost. CTP can also improve
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In CTP, the media is registered (held in precise position) in the platesetter during imaging, and does not rely on a separately-aligned pin grid, as is the case with film. Defects due to dust, scratches or other artifacts are minimized.
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Small portrait presses that typically create one- or two-color output can use anything from a standard laser printer, for low quality/low volume, up to a higher-end dedicated platesetter for higher quality and volume.
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In CTP, if for some reason a plate is damaged, if an error occurs when it is ripped or if something has to be corrected after the plate is exposed, a completely new, imposed plate must be created.
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type makes it more difficult to use several lasers at the same time, but just using one laser also has advantages such as uniform beam intensity over the whole plate imaging period.
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CTP systems can significantly increase plate production outputs. Platesetters for newspaper production can output up to 300 12-inch (300 mm) plates per hour at 1,270 dpi (
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and image-to-edge repeatability over traditional methods. More recent advancements in CTP plate technology made by companies such as
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and PlateCrafters have further widened the gap with analog plates, allowing for very fine vignettes and minimal dot gain on press.
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CTP is restricted to digital format. CTP productions require that the basis for the printed matter as well as the
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them simultaneously. This leads to a decrease of the imaging time needed to expose a whole printing plate.
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Agfa Advantage DL violet laser imagesetter with VPP68 plate processor
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laser energy between 70 and 200 mJ/cm needed for exposure;
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low laser energy of 30 to 100 μJ/cm needed for exposure;
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Handbook of print media: technologies and production methods
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low laser energy of 1 to 2 μJ/cm needed for exposure;
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Photosensitivity between 830 nm and 1.070 nm;
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photosensitivity between 400 nm and 700 nm;
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Photosensitivity between 380 nm and 550 nm;
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processes. In this technology, an image created in a
331: 183:resolution to 200 LPI–400 LPI possible; 382: 65:(CTF), where the computer file is output onto a 301: 180:run lengths from 100,000 up to 500,000 prints; 98: 89: 113:production with lower quality expectations. 325: 323: 297: 295: 293: 291: 38:(DTP) application is output directly to a 329: 107: 61:This compares with the older technology, 320: 146:Silverhalogen aluminium printing plates; 52: 44: 288: 140: 383: 199: 121: 195:processing in the daylight possible. 158:resolution to 450 LPI possible; 155:run lengths of up to 150,000 prints; 133:run lengths of up to 300,000 prints; 49:Negative lithographic printing plate 334:A Guide to Graphic Print Production 16:Imaging technology used in printing 13: 116: 14: 407: 360: 168: 244: 306:. Springer. pp. 597–603. 1: 281: 233:plates at 2,400 dpi for 204: 72: 7: 259: 99:External drum image setters 10: 412: 90:Internal drum imagesetters 30:technology used in modern 302:Kipphan, Helmut (2001). 377:in Google Books Germany 330:Johansson, Kaj (2003). 189:high process stability; 186:dot reproduction 1–99%; 161:dot reproduction 1–99%; 374:Der digitale Gutenberg 108:Flat-bed image setters 58: 50: 235:higher screen rulings 56: 48: 396:Printing terminology 141:Silverhalogen plates 367:CTP market in India 200:Comparison with CTP 122:Photopolymer plates 59: 51: 36:desktop publishing 372:Michael Limburg: 313:978-3-540-67326-2 67:photographic film 20:Computer-to-plate 403: 391:Print production 354: 353: 337: 327: 318: 317: 299: 266:Computer-to-film 82:light lamps and 63:computer-to-film 411: 410: 406: 405: 404: 402: 401: 400: 381: 380: 363: 358: 357: 350: 328: 321: 314: 300: 289: 284: 262: 247: 207: 202: 192:many providers; 171: 164:positive plate. 143: 136:negative plate. 124: 119: 117:Types of plates 110: 101: 92: 75: 17: 12: 11: 5: 409: 399: 398: 393: 379: 378: 369: 362: 361:External links 359: 356: 355: 348: 319: 312: 286: 285: 283: 280: 279: 278: 273: 271:Color printing 268: 261: 258: 246: 243: 206: 203: 201: 198: 197: 196: 193: 190: 187: 184: 181: 178: 175: 170: 169:Thermal plates 167: 166: 165: 162: 159: 156: 153: 150: 147: 142: 139: 138: 137: 134: 131: 128: 123: 120: 118: 115: 109: 106: 100: 97: 91: 88: 74: 71: 40:printing plate 15: 9: 6: 4: 3: 2: 408: 397: 394: 392: 389: 388: 386: 376: 375: 370: 368: 365: 364: 351: 349:0-471-27347-3 345: 341: 336: 335: 326: 324: 315: 309: 305: 298: 296: 294: 292: 287: 277: 276:Digital press 274: 272: 269: 267: 264: 263: 257: 254: 252: 245:Disadvantages 242: 238: 236: 232: 228: 227:dots per inch 223: 219: 217: 213: 194: 191: 188: 185: 182: 179: 176: 173: 172: 163: 160: 157: 154: 151: 148: 145: 144: 135: 132: 129: 126: 125: 114: 105: 96: 87: 85: 81: 70: 68: 64: 55: 47: 43: 41: 37: 33: 29: 25: 21: 373: 333: 303: 255: 253:be digital. 248: 239: 224: 220: 212:registration 208: 111: 102: 93: 84:laser diodes 76: 60: 23: 19: 18: 80:ultraviolet 385:Categories 282:References 251:imposition 205:Advantages 73:Technology 260:See also 32:printing 26:) is an 28:imaging 346:  310:  216:DuPont 340:Wiley 344:ISBN 308:ISBN 78:are 24:CTP 387:: 342:. 338:. 322:^ 290:^ 237:. 231:B1 42:. 352:. 316:. 22:(

Index

imaging
printing
desktop publishing
printing plate


computer-to-film
photographic film
ultraviolet
laser diodes
registration
DuPont
dots per inch
B1
higher screen rulings
imposition
Computer-to-film
Color printing
Digital press




ISBN
978-3-540-67326-2


A Guide to Graphic Print Production
Wiley
ISBN

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